The influence of drying parameters namely residence time before drying, drying temperature, drying time, relative
humidity, and slip recipe on the drying rate of
slip cast sanitary wares, predominantly lavatories and toilet closets, was studied.
The drying temperatures were changed from 80 oC to 110 oC with an increment of 10 oC. The drying time was changed from 10 to 7 h with a decrease of 1 hour. Relative humidity of the environment was changed from 60 to 75 %. The percent
weight loss, percent residual moisture and the percent shrinkage of the samples were determined by weighing and measuring the samples before and after the tests. The percent weight loss was within the range of 6.5 to 6.6 % after holding the as cast samples for 6 hours at ambient casting shop conditions while it was within the range of 17.96 to 18.10 % when subsequently dried for 10 hours at 110
oC in the dryer. The percent shrinkage was within the range of 2.9 - 3.0 % after holding the as cast samples 6 h at ambient laboratory conditions. No shrinkage was observed in the sample when it was subsequently dried for 10 hours at 110 oC in the dryer.
Optimum moisture content of dried wares was obtained after drying for 8 hours at 100 oC in the dryer. It has been seen that the relative humidity of the dryer at the beginning of the drying should be lower than 75 %. As the non-plastic content in the recipe of the sanitary ware slip increased, drying shrinkage and residual moisture content decreased.
The results of this study showed that through increasing the residence time up to 6h with a casting shop environment of approximately 30 oC and 60 % relative humidity, the drying time could be safely reduced from 10 h to 8 h with a drying
temperature of 100 oC for the test plates. The same approach can be used for more complex shapes, e.g., WC closets, basins, tanks etc. in EczacibaSi Vitra plant. Once the drying time was reduced, the amount of natural gas per ware would be reduced to a certain extent. Aside from that the reduction in the drying time would increase the quantity of the drying cycles per week so that more wares could be dried.
When all these observations were taken into account, this thesis study could also be utilized by other sanitary ware producing companies whose processes require slip cast drying.
| Identifer | oai:union.ndltd.org:METU/oai:etd.lib.metu.edu.tr:http://etd.lib.metu.edu.tr/upload/2/12606649/index.pdf |
| Date | 01 September 2005 |
| Creators | Gungor, Ergin |
| Contributors | Ozturk, Abdullah |
| Publisher | METU |
| Source Sets | Middle East Technical Univ. |
| Language | English |
| Detected Language | English |
| Type | M.S. Thesis |
| Format | text/pdf |
| Rights | To liberate the content for METU campus |
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