Return to search

Manufacturing process modelling of thermoplastic composite resistance welding

One-, two- and three-dimensional transient heat transfer finite element models are developed to simulate the resistance welding process of pre-consolidated unidirectional AS4 carbon fibre reinforced Poly-ether-ether-ketone (APC-2/AS4) laminates with a metal mesh heating element, in a lap-shear configuration. The finite element models are used to investigate the effect of process and material parameters on the thermal behaviour of the coupon size welds, yielding to a better understanding of the process. The 1-D model determines: (a) the importance of including the latent heat of PEEK, and (b) the through-thickness temperature gradient away from the edges, for different tooling plate materials. The 2-D model simulates the cross-section of the process, considering the convective and irradiative heat losses from the areas of the heating element exposed to air. The 3-D model includes the heat conduction along the length of the laminates, to fully depict the thermal behaviour of the welds. Finally, the models are compared with experimental data.

Identiferoai:union.ndltd.org:LACETR/oai:collectionscanada.gc.ca:QMM.83934
Date January 2005
CreatorsTalbot, Edith
PublisherMcGill University
Source SetsLibrary and Archives Canada ETDs Repository / Centre d'archives des thèses électroniques de Bibliothèque et Archives Canada
LanguageEnglish
Detected LanguageEnglish
TypeElectronic Thesis or Dissertation
Formatapplication/pdf
CoverageMaster of Engineering (Department of Mechanical Engineering.)
RightsAll items in eScholarship@McGill are protected by copyright with all rights reserved unless otherwise indicated.
Relationalephsysno: 002701597, proquestno: AAIMR22673, Theses scanned by UMI/ProQuest.

Page generated in 0.0098 seconds