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Studies on Discharge Behavior of Electrochemical Discharge Machining

Because of the exceptional physical, chemical, electric and mechanical properties of hard and brittle materials, such as ceramics, glass and diamond film etc, those are considerably valued in high technology industry. Although those materials can be machined using the ECDM method, but mostly used for machining hole and wire cutting, there is few application in the polishing aspect. In this study, a high-precision dynamic electrical pitting tester is employed, the electrolyte is KOH(eq), investigate the behavior of static electrochemical discharge of supply voltage and electrolyte highly to the steel ball/glass, and analysis it¡¦s machining characteristic.
From the experimental results, which are SEM pictures of machined glass and variations of current and force , we can clearly infer the electrochemical discharge machining mold, and establish electrochemical I-V curve under different electrolyte highly, and furthermore machining area classify for (1) non-machining district (2) precision machining district (3) middle machining district (4) heavy machining district. The experimental results shows, the pitting of damage width and depth and supply voltage are relation in direct ratio. Under three different electrolytes highly, shows the critical voltage of pitting damage are all the same value, namely 29V, and electrolyte highly will be influenced real machining time and damaged form of surface. In the precision machining district, can get the surface roughness (Ra) reach 0.02£gm, machining depth of surface damage reach 0.3649£gm after machined for 60 seconds under the optimum operating parameter.

Identiferoai:union.ndltd.org:NSYSU/oai:NSYSU:etd-0726105-153845
Date26 July 2005
CreatorsChen, Han-wei
ContributorsJen-fin Lin, Rong-tsong Lee, Yeau-ren Jeng, Yuang-cherng Chiou
PublisherNSYSU
Source SetsNSYSU Electronic Thesis and Dissertation Archive
LanguageCholon
Detected LanguageEnglish
Typetext
Formatapplication/pdf
Sourcehttp://etd.lib.nsysu.edu.tw/ETD-db/ETD-search/view_etd?URN=etd-0726105-153845
Rightsnot_available, Copyright information available at source archive

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