Grape pomace (GP) is one of the most abundant and underutilized fruit-derived wastes. GP is generated during winemaking, occupying over 60% of the total solid winery wastes. GP may cause serious environmental problems if it is not properly handled. On the other hand, it is rich in valuable compounds that are worthy of recovery. Although research has been working on GP upgrading, the utilizations are limited to producing a single product (e.g., grape seeds oil or polyphenol powders), which leads to large volumes of secondary wastes left. Therefore, the goal of this study is to develop an integrated process for the comprehensive utilization of GP by the production of multiple value-added products and evaluate its economic feasibility at a commercial scale. First, the chemical composition of different industrial GPs was analyzed to lay the foundation for the process design. Based on the analyzed chemical composition, an integrated process was developed to produce grape oil, polyphenols, and biofuels from GP. In this process, GP was extracted by hexane to produce oil, followed by aqueous ethanol solution extraction to obtain polyphenols. The solid residue rich in structural carbohydrates was then pretreated by alkali to partially remove lignin and enzymatically hydrolyzed to produce monomer sugars. The produced sugars were used as feedstock to produce acetone, butanol and ethanol (ABE) through anaerobic fermentation. Under the optimized conditions, the process was able to produce 71.9 g crude oil, 322.8 g crude polyphenols (equivalent to 72.6 g gallic acid), and 20.7 g ABE from 1 kg dry GP. Besides the valuable products, the process co-generated a large amount (50% of input GP biomass) of secondary waste, which is rich in lignin. Therefore, we further converted the secondary waste to biochars and evaluated their potential application in water purification by removing lead (Pb) from contaminated water. Based on the results, the produced biochar showed a high Pb adsorption ability (134 mg/g), with 66.5% of lead removal achieved within the first 30 min. Experimental and modeling results indicated that both physisorption and chemisorption mechanisms were involved in the Pb adsorption of the biochar. Finally, techno-economic analysis was conducted to evaluate the economic feasibility of the integrated processing of GP into oil, polyphenols, and biochar at an industrial scale. The results showed that compared with generating of single product or dual products, the integrated process aiming to produce multiple products had the best economic performance with the net present value (NPV), internal rate of return (IRR), and payback period of $135.0 million, 47.5%, and 1.8 years, respectively. Sensitivity analysis showed that plant capacity and polyphenol selling price had major impacts on process economics. Therefore, a suggestion for implementing this integrated process is to invest more in the polyphenol production and purification process to generate high-quality polyphenols with a high selling price and running the plant with a large capacity. Overall, we explored a novel integrated process that aims to produce multiple value-added products to increase the economic gain for the wine industry, and at the same time, potentially reduce the environmental burdens caused by GP disposal. / Doctor of Philosophy / During wine making, a large amount of solid waste is generated, and the major one is called grape pomace (GP). GP is mainly consisted of grape skins, seeds, and some stems. Normally, GP is discarded as waste; however, if it is not handled properly, GP may cause serious damages to the environment such as contaminating soil and stream water. On the other hand, GP has valuable compounds that could be recovered for other applications. Previous researchers used GP to produce a single product, which still leads to a large amount of components not used. Therefore, the aim of the current study is to design a process to comprehensively utilize GP to produce multiple value-added products. The developed process can produce grape seed oil, polyphenols, and biofuels from GP. The solid residue generated from the designed process was further converted into biochar, which can be used as an excellent adsorbent to remove lead (Pb) from contaminated water. Based on the economic model results, the developed process to convert GP into grape seed oil, polyphenols, and biochar could be a promising investment at an industrial scale. Generally speaking, various valuable products were obtained from low value GP waste, which could not only reduce the potential environmental problems caused by waste disposal, but also provide different value-added products for food, pharmacy, chemical, and energy industries.
| Identifer | oai:union.ndltd.org:VTETD/oai:vtechworks.lib.vt.edu:10919/109092 |
| Date | 09 September 2020 |
| Creators | Jin, Qing |
| Contributors | Food Science and Technology, Huang, Haibo, Neilson, Andrew P., Stewart, Amanda C., Kim, Young Teck, O'Keefe, Sean F. |
| Publisher | Virginia Tech |
| Source Sets | Virginia Tech Theses and Dissertation |
| Detected Language | English |
| Type | Dissertation |
| Format | ETD, application/pdf, application/pdf |
| Rights | In Copyright, http://rightsstatements.org/vocab/InC/1.0/ |
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