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ADVANCED CHARACTERIZATION OF BATTERY CELL DYNAMICS

Battery Electric Vehicles (BEV) are gaining market share but still must overcome several engineering challenges related to the lithium-ion battery packs powering them. The batteries must be carefully managed to optimize safety and performance. The estimation of battery states, which cannot be measured directly, is an important part of battery management and remains an active area of research since small gains in estimation accuracy can help reduce cost and increase BEV range.
This thesis presents several improvements to battery state estimation using different methods. Electrochemical Impedance Spectroscopy (EIS) is receiving increased attention from researchers as a method for state estimation and diagnostics for real-time applications. Due to battery relaxation behaviour, long rest times are commonly used before performing the EIS measurement. In this work, methods were developed to significantly shorten the required rest times, and a State of Health (SoH) estimation strategy was proposed by taking advantage of the relaxation effect as measured by EIS. This method was demonstrated to have an estimation error of below 1%.
At low temperatures, the accuracy of the battery model becomes poor due to the non-linear battery response to current. By using an adaptive filter called the Interacting Multiple Model (IMM) filter, the next part of this work showed how to significantly improve low temperature State of Charge (SoC) estimation. Further reduction in estimation errors was achieved by pairing the IMM with the Smooth Variable Structure Filter (SVSF), for SoC estimation errors below 2%.
The work presented in this thesis also includes the application of Deep Neural Networks (DNN) for SoC estimation from EIS data. Finally, an extensive aging study was conducted and an
accelerated protocol was compared to a realistic drive cycle based protocol using EIS as a characterization tool. / Thesis / Doctor of Philosophy (PhD) / Replacing conventional gasoline/diesel powered cars with battery powered vehicles is part of a solution to the climate crisis. However, the initial costs paired with range anxiety stops many from switching to electric cars. Both cost and range are related to the battery pack. To achieve the best possible range for the lowest possible cost, battery packs must be carefully controlled by sophisticated algorithms. Unfortunately, battery range or health cannot be measured directly, but must be inferred through measurable indicators. This thesis explores battery behavior under different operating conditions and develops improved methods which can be used to determine battery health and/or range. A powerful method usually used only in laboratory settings is studied and improved to make it more suitable for implementation in electric cars. In this work it is used for accurate battery health determination. Furthermore, a strategy for improving battery range determination at low temperatures is also proposed.

Identiferoai:union.ndltd.org:mcmaster.ca/oai:macsphere.mcmaster.ca:11375/27120
Date January 2021
CreatorsMessing, Marvin
ContributorsHabibi, Saeid, Mechanical Engineering
Source SetsMcMaster University
LanguageEnglish
Detected LanguageEnglish
TypeThesis

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