Several active methods, which requires external control systems and moving parts, have been developed to control the fiber orientation during 3D printing. Active mechanisms like rotating nozzle, impeller, and magnetic field have been integrated to realize complex internal fiber structures. In this study, instead of using active methods, I investigate a passive method for controlling the fiber orientation without any moving parts or additional mechatronics added in the printing process. Composites of polydimethylsiloxane (PDMS) and glass fibers (GF) are 3D printed. Channels, such as helicoid, are designed and integrated to guide the ink flow and passively result in different pre-alignment of fibers before the ink flow into narrow nozzle space. While passing through the designed channels, the fibers orient due to the shear between channel walls and the ink. The effect of helicoids with different pitch sizes are investigated via mechanical experiments, microstructural analysis, and numerical simulations. The results show that both surface to volume ratio and helix angle of the channel affect pre-alignment of fiber orientation at the entry of nozzle. The internal fiber structures lead to enhanced and tunable mechanical properties of printed composites. Pitch size 7-9 mm (helix angle of 7.92- 10.15o) is found to be optimal for the 3D printed PDMS-GF composites. Stiffness and strength can be tuned up to 77.6% and 47.8%, respectively, compared with the case without helicoid channel. Channels of parallel holes, parallel holes with taper end and gradually changing pitch helicoids are experimentally tested, showing further enhancement in mechanical properties.
| Identifer | oai:union.ndltd.org:unt.edu/info:ark/67531/metadc1707366 |
| Date | 08 1900 |
| Creators | Khatri, Nava Raj |
| Contributors | Jiang, Yijie, Shi, Sheldon, Sadat, Hamid |
| Publisher | University of North Texas |
| Source Sets | University of North Texas |
| Language | English |
| Detected Language | English |
| Type | Thesis or Dissertation |
| Format | viii, 47 pages, Text |
| Rights | Public, Khatri, Nava Raj, Copyright, Copyright is held by the author, unless otherwise noted. All rights Reserved. |
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