Content:
In most of the tanneries, water and chemicals are added manually in the tanning drum and pH of the float / leather is adjusted. Addition of correct amount of process recipe are necessary for better processing of the hides and minimizing wastage of utility, thereby controlling pollution load in effluent. However, fugitive-emission from process and drains accumulate ammonia, hydrogen-sulphide and volatile organic compounds which contribute bad odor in tannery as well as in wastewater-treatment premises causing problems to occupational health & safety of workers. Both local and supervisory control stations are employed to monitor and accurately manage the unit operations. The objective of this work is to produce consistent quality of leathers and to provide a healthy environment through automatic dosing and odor abatement system. Therefore the entire process control operation is integrated to operate through PLCs with following five modules:
i) Water addition module ii) Chemical preparation and dosing system iii) pH monitoring and float recycle system iv) Drum rotation module v) Odor reduction module.
In the integrated system, critical and bulk chemicals are stored in bulk storage tanks and are drawn into the load cell (LC) as per process sequence or recipe for feeding into the drums through auxiliary tanks. The float-recycle system helps to remix & heat the float where a pH electrode is housed to monitor pH online. The pH monitoring system adjusts addition of critical chemicals that indicates automatic end point. The contaminated air inside the tannery is sucked and passed through blower and then through bio-filter. The filtration process is based on the principle that VOCs (in the order of 50-200 ppm) and odors can be biologically treated by naturally occurring microbes. The control parameters monitored are: moisture in the bed and uniformity of media (contaminated air or process liquor). The humidity and temperature of inlet media is controlled and contact time with microbes is 10-30 secs. Moisture is controlled to maintain microbial population.
A lead in laboratory scale has been developed to measure process variables (PV) considering their spatial distribution in two dimensions. Spatial distribution of process variables inside hides (across cross section) may provide accurate measurement of through reconstruction of image and data driven models using artificial intelligence tools. Computational intelligence is developed for updation of model parameters as that can be used for direct estimation of PV
Take-Away:
1. Cleaner production is provided through automation of dosing & pH monitoring using PLC in indegeneous way
2. Pollution Load in exit stream and odor-gas emmision are minimized
3. Artificial Intelligence and data analytics techniques are used in Leather making
| Identifer | oai:union.ndltd.org:DRESDEN/oai:qucosa:de:qucosa:34327 |
| Date | 28 June 2019 |
| Creators | Panda, Rames C., Kanagaraj, J. |
| Contributors | International Union of Leather Technologists and Chemists Societies |
| Publisher | Verein für Gerberei-Chemie und -Technik e. V., Forschungsinstitut für Leder und Kunststoffbahnen (FILK) gGmbH |
| Source Sets | Hochschulschriftenserver (HSSS) der SLUB Dresden |
| Language | English |
| Detected Language | English |
| Type | info:eu-repo/semantics/publishedVersion, doc-type:conferenceObject, info:eu-repo/semantics/conferenceObject, doc-type:Text |
| Rights | info:eu-repo/semantics/openAccess |
| Relation | urn:nbn:de:bsz:14-qucosa2-340872, qucosa:34087 |
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