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Modelling of additive manufacturing deposition for aerospace applications : A cross sectional bead geometry model validated for directed energy deposition using titanium blown powder

In an effort to make the aerospace industry more sustainable, GKN Aerospace is heavily investing both time and money into additive manufacturing technologies. A challenging aspect with additive manufacturing is finding a set of process parameters that produces high quality parts and components to a standard that the aerospace industry demands. To aid the process development, turning to simulations is a great alternative and with the prospect of adding to the tools available, the work of this thesis has been focused on developing a mathematical model of the cross sectional deposition geometry. Through a literature study, an initial approach to developing such a model, as well as gaps in knowledge was established. Validation data was gathered by laser scanning additively manufactured builds. A model based on a fourth degree polynomial was developed. The fourth degree polynomial model was validated with the laser scan data using the mean squared error value and coefficient of determination as a quantifiable method of determining the goodness of fit. It was found to be an improvement over the common parabolic model found in the literature based on a second degree polynomial. The improved model manages to capture a wide variety of contact angles and the overlap region better follows the smooth transition between beads.

Identiferoai:union.ndltd.org:UPSALLA1/oai:DiVA.org:ltu-107379
Date January 2024
CreatorsWulff, Christopher
PublisherLuleå tekniska universitet, Institutionen för system- och rymdteknik
Source SetsDiVA Archive at Upsalla University
LanguageEnglish
Detected LanguageEnglish
TypeStudent thesis, info:eu-repo/semantics/bachelorThesis, text
Formatapplication/pdf
Rightsinfo:eu-repo/semantics/openAccess

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