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Mine energy budget forecasting : the value of statistical models in predicting consumption profiles for management systems / Jean Greyling

The mining industry in South Africa has long been a crucial contributor to the Gross
Domestic Product (GDP) starting in the 18th century. In 2010, the direct contribution towards
the GDP from the mining industry was 10% and 19.8% indirect. During the last decade
global financial uncertainty resulted in commodity prices hitting record numbers when Gold
soared to a high at $1900/ounce in September 2011, and thereafter the dismal decline to a
low of $1200/ounce in July 2013. Executives in these markets have reacted strongly to
reduce operational costs and focussing on better production efficiencies. One such a cost for
mining within South Africa is the Operational Expenditure (OPEX) associated with electrical
energy that has steadily grown on the back of higher than inflation rate escalations.
Companies from the Energy Intensive User Group (EIUG) witnessed energy unit prices
(c/kWh) and their percentage of OPEX grow to 20% from 7% in 2008. The requirement
therefore is for more accurate energy budget forecasting models to predict what energy unit
price escalations (c/kWh) occur along with the required units (kWh) at mines or new projects
and their impact on OPEX.
Research on statistical models for energy forecasting within the mining industry indicated
that the historical low unit price and its notable insignificant impact on OPEX never required
accurate forecasting to be done and thus a lack of available information occurred. AngloGold
Ashanti (AGA) however approached Deloittes in 2011 to conclude a study for such a
statistical model to forecast energy loads on one of its operations. The model selected for
the project was the Monte Carlo analysis and the rationale made sense as research
indicated that it had common uses in energy forecasting at process utility level within other
industries. For the purpose of evaluation a second regression model was selected as it is
well-known within the statistical fraternity and should be able to provide high level
comparison to the Monte Carlo model. Finally these were compared to an internal model
used within AGA.
Investigations into the variables that influence the energy requirement of a typical deep level
mine indicated that via a process of statistical elimination tonnes broken and year are the
best variables applicable in a mine energy model for conventional mining methods. Mines
plan on a tonnage profile over the Life of Mine (LOM) so the variables were known for the
given evaluation and were therefore used in both the Monte Carlo Analysis that worked on
tonnes and Regression Analysis that worked on years. The models were executed to 2040
and then compared to the mine energy departments’ model in future evaluations along with
current actuals as measured on a monthly basis. The best comparison against current actuals came from the mine energy departments’ model with the lowest error percentage at
6% with the Regression model at 11% and the Monte Carlo at 20% for the past 21 months.
This, when calculated along with the unit price path studies from the EIUG for different unit
cost scenarios gave the Net Present Value (NPV) reduction that each model has due to
energy. A financial analysis with the Capital Asset Pricing Model (CAPM) and the Security
Market Line (SML) indicated that the required rate of return that investors of AGA shares
have is 11.92%. Using this value the NPV analysis showed that the mine energy model has
the best or lowest NPV impact and that the regression model was totally out of line with
expectations.
Investors that provide funding for large capital projects require a higher return as the
associated risk with their money increases. The models discussed in this research all work
on an extrapolation principle and if investors are satisfied with 6% error for the historical 2
years and not to mention the outlook deviations, then there is significance and a contribution
from the work done. This statement is made as no clear evidence of any similar or
applicable statistical model could be found in research that pertains to deep level mining.
Mining has been taking place since the 18th century, shallow ore resources are depleted
and most mining companies would therefore look towards deeper deposits. The research
indicates that to some extent there exist the opportunity and some rationale in predicting
energy requirements for deep level mining applications. Especially when considering the
legislative and operational cost implications for the mining houses within the South African
economy and with the requirements from government to ensure sustainable work and job
creation from industry in alignment with the National Growth Path (NGP). For this, these
models should provide an energy outlook guideline but not exact values, and must be
considered along with the impact on financial figures. / MBA, North-West University, Potchefstroom Campus, 2014

Identiferoai:union.ndltd.org:netd.ac.za/oai:union.ndltd.org:nwu/oai:dspace.nwu.ac.za:10394/12240
Date January 2014
CreatorsGreyling, Jean
Source SetsSouth African National ETD Portal
LanguageEnglish
Detected LanguageEnglish
TypeThesis

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