In recent developments of mixed potential gas sensors based on Yttrium Stabilized Zirconia (YSZ), the combination of Au/AuPt-admixtures and oxides was found to be promising electrode materials. With this material combination, satisfactory sensing characteristics were achieved, but the role of Au addition, especially its effect on the processes contributing to the mixed potential formation, has not yet been well understood. Deeper insights of the influence of Au on the electrochemical behaviors of this kind of electrodes are necessary for better understanding of the sensing behaviors and for achieving further technological improvements, as for instance, enhancement of the long-term stability.
This situation motivated studies of a layered Au,Pt-YSZ mixed potential gas sensing electrode and its dependence on the thickness of the Au-layer and the sintering conditions. In this work, for the first time three variations of this kind of electrode, which generally comprises a thick-film Pt-YSZ electrode and a thin-film Au layer deposited on top, were studied by different kinds of material analytical approaches and electrochemical methods. These studies elucidated the correlation among the electrochemical behaviors of the electrodes, the amount of gold deposition and its non-uniform distribution over the electrode. Based on these structural and electrochemical data, a qualitative model for the first time is proposed to interpret the sensing mechanism of the layered Au,Pt-YSZ electrodes. In the past such a theory was only available for the electrodes at which the Au was homogeneously admixed with the Pt-YSZ composite.
From the structural studies including the ESEM, the XRD and the Glow Discharge-Optical Emission Spectroscopy analysis (GD-OES), it was shown that the thin film Au layer at the layered Au,Pt-YSZ electrodes is not uniformly admixed with the Pt-YSZ bulk after firing, but results in a non-uniform lateral distribution on the electrode surface and a concentration gradient of Au from top over the thickness of the electrode. This Au distribution is strongly affected by the sintering temperature. The higher sintering temperature (1050 °C) results in not only a more uniform morphology of the electrode surface without a separate crystalline phase of gold , but also a better alloying of Au and Pt in the inner parts of the electrode during the sintering process, compared to the electrodes sintered at a lower temperature (850 °C). These clear structural differences of the electrodes fired at different temperatures are related to different catalytic activities over the electrode layer, and accordingly affect their open circuit potential (OCP) sensing behaviors and other electrochemical properties.
With respect to selectivity and stability of the sensors, the highest sensing response was observed in the H2 containing gases compared to the other gas species like CO, CH4, and C3H6 for both the type II (low temperature sintered) and the type III (high temperature sintered) sensors. However, clear response and potential stability losses were observed at exposure to C3H6. Formation of coking layers on the electrode seems to be correlated with this response decrease.
Surprisingly, the response degradation was even observed by aging the sensors at 600 °C in ambient air. Combined OCP, CV and EIS studies revealed that, the aging process results in some minor irreversible but mainly reversible changes at the electrode/electrolyte interface. Both induce the response degradation which is well correlated with an impedance increase and a CV current decrease. The reversible changes are assumed to be attributed to the formation of an oxidation phase of the metallic parts at the TPB, which is well described in literature. Now, for the first time in this work it could be demonstrated that this reversible response degradation can be nearly fully recovered by the application of cathodic polarization sequences.
Consequently, due to the strong correlation between the OCP response to CO and the dynamic electrochemical behaviors ((EIS and CV)) at ambient air, both the EIS and the CV method can be used as efficient tools to check the sensitivity of the sensor at ambient air conditions. In case of OCP response degradation, the sensitivity can be almost fully regenerated by application of cathodic polarization at enhanced temperatures (T700°C). This combination of OCP measurements with dynamic electrochemical methods and the application of cathodic polarization procedures is of enormous practical relevance and was filed for a patent. It excited high interest of the sensor chip producer (Lamtec Meß- und Regeltechnik für Feuerungen GmbH, Walldorf) because it allows sensitivity estimation and regeneration of layered Au,Pt-YSZ gas sensing electrodes whenever ambient air conditions are given. For instance, in case of long-term CO/HC-monitoring for improvement of automated combustion process control of firing appliances, this procedure could be carried out in breaks between firing batches without the need of de-installation of the sensor and, indeed, without any exposure to model gases.
| Identifer | oai:union.ndltd.org:DRESDEN/oai:qucosa:de:qucosa:36877 |
| Date | 30 December 2019 |
| Creators | Zhang, Xin |
| Contributors | Guth, Ulrich, Kohler, Heinz |
| Publisher | Technische Universität Dresden |
| Source Sets | Hochschulschriftenserver (HSSS) der SLUB Dresden |
| Language | English |
| Detected Language | English |
| Type | doc-type:doctoralThesis, info:eu-repo/semantics/doctoralThesis, doc-type:Text |
| Rights | info:eu-repo/semantics/openAccess |
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