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Real-time diagnostics of gas/water assisted injection moulding using integrated ultrasonic sensors

Yes / An ultrasound sensor system has been applied to the mould of both the water and gas assisted
injection moulding processes. The mould has a cavity wall mounted pressure sensor and instrumentation to
monitor the injection moulding machine. Two ultrasound sensors are used to monitor the arrival of the fluid
(gas or water) bubble tip through the detection of reflected ultrasound energy from the fluid polymer
boundary and the fluid bubble tip velocity through the polymer melt is estimated. The polymer contact with
the cavity wall is observed through the reflected ultrasound energy from that boundary. A theoretically
based estimation of the residual wall thickness is made using the ultrasound reflection from the fluid (gas or
water) polymer boundary whilst the samples are still inside the mould and a good correlation with a physical
measurement is observed.

Identiferoai:union.ndltd.org:BRADFORD/oai:bradscholars.brad.ac.uk:10454/690
Date January 2007
CreatorsMulvaney-Johnson, Leigh, Cheng, C-C., Ono, Y., Brown, Elaine C., Jen, C.K., Coates, Philip D.
Source SetsBradford Scholars
LanguageEnglish
Detected LanguageEnglish
TypeArticle
Rights© 2007 Institute of Materials, Minerals and Mining and Maney Publishing. Reproduced in accordance with the publisher's self-archiving policy.

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