The typical catalyst layer structure for proton exchange membrane (PEM) fuel cells has changed little over the last two decades. A new electrode design with improved control over factors such as ionic and electrical pathways, porosity, and catalyst placement, could allow the application of less expensive catalyst alternatives. In this work, a novel electrode design based on ionomer-coated carbon nanofibers is proposed and studied. Governing equations for this design were established, and a mathematical model was created and solved using MATLAB to predict the performance of the new electrode design. A parametric study was performed to identify the design variables that had the most significant effect on performance. The best performing catalyst layer design studied with this model produces a current density of 1.1 A cm-2 at 600 mV which is better than state-of-the-art cathode designs. The results offer insight into the performance of ionomer-coated carbon nanofiber catalyst layers and can guide the fabrication and testing of these promising catalyst layer structures. / Master of Science / Proton exchange membrane (PEM) fuel cells have the potential to replace traditional energy conversion systems in many applications, however their widespread adoption is currently limited by their high cost and insufficient durability. PEM fuel cells are expensive because they require the use of platinum as a catalyst. Currently, less expensive non-platinum catalysts, must be used in much higher amounts in the catalyst layer to achieve similar electrochemical activity, creating very thick catalyst layers. Traditional fuel cell catalyst layer structures are designed to be thin and perform poorly when thick enough to accommodate non-platinum catalysts. This work proposes a novel catalyst layer design based on ionomer-coated carbon nanofibers that can allow for thicker catalyst layers and much higher catalyst loadings. A mathematical model was developed for the novel catalyst layer based on first principles. The model was solved using MATLAB to predict the performance of the new catalyst layer design. A parametric study was performed to identify the critical design variables and their effect on catalyst layer performance. The best performing catalyst layer design studied with this model produced a current density of 1.1 A cm-2 at 600mV, which is better than state-of-the-art fuel cell designs. This work is meant to offer insight into the performance of an ionomer-coated nanofiber catalyst layer and to guide future research in the fabrication of high performance fuel cells based on this novel catalyst layer architecture.
| Identifer | oai:union.ndltd.org:VTETD/oai:vtechworks.lib.vt.edu:10919/92593 |
| Date | 31 July 2019 |
| Creators | Garrabrant, Austin Joseph |
| Contributors | Mechanical Engineering, Ellis, Michael W., Moore, Robert Bowen, von Spakovsky, Michael R. |
| Publisher | Virginia Tech |
| Source Sets | Virginia Tech Theses and Dissertation |
| Detected Language | English |
| Type | Thesis |
| Format | ETD, application/pdf |
| Rights | In Copyright, http://rightsstatements.org/vocab/InC/1.0/ |
Page generated in 0.002 seconds