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Development of Diagnostic Tools for Use in a Gas Turbine Engine Undergoing Solid Particulate Ingestion

Aircraft propulsion systems can be exposed to a variety of solid particulates while operating in either arid or other hazardous environments. For conventional takeoff and landing aircraft, debris can be ingested directly into the gas turbine powerplant which is exposed to the ambient environment. For helicopters and other vertical takeoff and landing (VTOL) aircraft, rotor down wash presents a particular threat during takeoff and landing operations as significant amounts of groundlevel particles can be entrained in the surrounding air and subsequently ingested into the engine. Prolonged exposure to particle ingestion events leads to premature engine wear and, in extreme cases, rapid engine failure. Expanding our current understanding of these events is the first step to enabling engine manufacturers to mitigate these damage mechanisms through novel engine designs.
The work described in this dissertation is aimed at increasing the scientific understanding of these ingestion events through the development of two distinct diagnostic instruments. First, an anisokinetic particle sampling probe is designed to be used for in-situ particle sampling inside of a gas turbine engine compressor. Offtake of particles during engine operation in dusty conditions will provide researchers with an improved understanding of particle breakage tendency and component erosion susceptibility. Both experimental and numerical investigations of the probe present a comprehensive realization of probe performance characteristics. Secondly, a novel particle visualization technique is developed to provide users with particle distribution and particle mass flow estimates at the inlet of a gas turbine engine. This technique yields both time-resolved and time-averaged quantities, allowing users to have a comprehensive account of particles entering the engine. / Doctor of Philosophy / Foreign debris ingested into aircraft engines can cause serious damage and degrade their performance. The source of these ingested particles may be from atmospherically suspended ash due to volcanic eruption, high altitude ice crystals, or ground-level sand and dust. Both conventional takeoff and landing aircraft and vertical takeoff and landing (VTOL) aircraft are at risk. In extreme cases, exposure to a particle-laden atmosphere has resulted in catastrophic engine failure and loss of life. For this reason, researchers are intensely focused on mitigating the effects of these harmful particulates.
The work described in this dissertation establishes two novel diagnostic capabilities. These are aimed at providing the research community with an increased understanding of how particles enter an aircraft powerplant as well as describe the behavior of these particles as they traverse the initial stages of an engine. The first instrument described is a particle sampling probe which is meant to be inserted into the compressor section of a gas turbine engine. This probe will offtake particles as they enter the engine after they have had an opportunity to interact with the rotating components of the compressor. In doing so, researchers gain an improved understanding of particle breakage tendency and component erosion susceptibility. The second instrument provides a snapshot of particle distribution at the inlet of the engine as well as estimates of total particle mass flow. This capability allows researchers to have a precise understanding of the quantity of ingested material as well as a qualitative understanding of how the inflow distribution of particles looks. Each of the developed tools represent a first step to enabling engine manufacturers to mitigate these damage mechanisms through novel engine designs.

Identiferoai:union.ndltd.org:VTETD/oai:vtechworks.lib.vt.edu:10919/115258
Date30 May 2023
CreatorsOlshefski, Kristopher Thomas
ContributorsAerospace and Ocean Engineering, Lowe, K. Todd, Ng, Wing Fai, Gilbert, Christine Marie, Palmore, John A.
PublisherVirginia Tech
Source SetsVirginia Tech Theses and Dissertation
LanguageEnglish
Detected LanguageEnglish
TypeDissertation
FormatETD, application/pdf
RightsCreative Commons Attribution 4.0 International, http://creativecommons.org/licenses/by/4.0/

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