Deregulation of electricity markets, increased usage of intermittent energy sources, and growing environmental concerns have created a volatile process manufacturing environment. Survival under this new paradigm requires chemical manufactures to shift from the traditional steady-state operation to a more dynamic and flexible operation mode. Under more frequent operating changes, the transition dynamics become increasingly relevant, rendering the traditional steady-state based scheduling decision-making suboptimal. This has motivated calls for the integration of scheduling and control. In an integrated scheduling and control framework, the scheduling decisions are based on a dynamic representation of the process. While various integration paradigms are proposed in the literature, our study concentrates on the closed-loop integration of scheduling and control. There are two main advantages to this approach: (i) seamless integration with the existing control system (i.e. it does not require a new control system infrastructure), (ii) the framework is aware of the control system dynamics, and hence has knowledge of the closed-loop process dynamics. The later aspect is particularly important as the control system plays a key role in determining the transition dynamics. The first part of our work is dedicated to developing an integrated scheduling and control framework that computes set-point trajectories, to be tracked by the lower-level linear model predictive control system, that are robust to demand uncertainty. We employ a piecewise linear representation of the nonlinear process model to obtain a mixed-integer linear programming (MILP) problem, thus alleviating the computational complexity compared to a mixed-integer nonlinear programming formulation. The value of the stochastic solution is used to confirm the superiority of the robust formulation against a nominal one that disregards uncertainty. In the second part of this study, we expand the framework to accommodate additional uncertainty types, including model and cost uncertainty. In the third part of this thesis, a deterministic integrated scheduling and control framework for processes controlled by distributed linear model predictive control is developed. The integrated problem is formulated as a MILP. To reduce the solution time, we introduce strategies to approximate the feedback control action. Through case studies, we demonstrate that knowledge of the control system enables the framework to effectively coordinate the MPC subsystems. The framework performs well even under conditions of plant-model mismatch conditions. In the final part of this study, we introduce an integrated scheduling and control formulation for processes controlled by nonlinear model predictive control (NMPC). Here, discrete scheduling decisions are represented using complementarity conditions. Additionally, we use the first-order Karush-Kuhn-Tucker conditions of the NMPC controller to compute the input values in the integrated problem. The resulting problem is a mathematical program with complementarity constraints that we solve using a regularization approach. For all case studies, the complementarity formulation effectively capture discrete scheduling decisions, and the KKT conditions always provides a local optimum of the associated NMPC problem. In summary, this study of the integration of scheduling and control addresses various control systems, uncertainty, and strategies for enhancing the solution time. Furthermore, we assess the performance of the proposed frameworks under conditions of plant-model mismatch, a common scenario in real-life applications. / Thesis / Doctor of Philosophy (PhD)
| Identifer | oai:union.ndltd.org:mcmaster.ca/oai:macsphere.mcmaster.ca:11375/29389 |
| Date | January 2024 |
| Creators | Dering, Daniela |
| Contributors | L.E. Swartz, Christopher, Chemical Engineering |
| Source Sets | McMaster University |
| Language | English |
| Detected Language | English |
| Type | Thesis |
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