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Previous issue date: 2012-02-10 / Among the industries, those that produce ceramic porcelain for use in construction industry and oil, during the exploration and production period, play an important role in the production of waste. Much research has been carried out both by academia and the productive sector, sometimes reintroducing them in the same production line that generated them, sometimes in areas unrelated to their generation, as in the production of concrete and mortar for the construction, for example, but each one in an isolated way. In this research, the aim is to study the combined incorporation of the waste drill cuttings of oil well and the residue of the polishing of porcelain, generated in the final stage of finishing of this product in a clay matrix, for the production of red pottery, specifically bricks, ceramic blocks and tiles. The clay comes from the municipality of S?o Gon?alo, RN, the drilling waste is from the Natal basin, in Rio Grande do Norte, and the residue of the polishing proceeds from a ceramic porcelain of the State of Para?ba. For this purpose, we used a mixture of a plastic clay with a non-plastic, in a ratio of 50% each, settling formulations with the addition of these two residues in this clay matrix. In the formulations, both residues were incorporated with a minimum percentage of 2.5% and maximum of 12.5%, varying from 2.5% each, in each formulation, which the sum of the waste be no more than 15%. It should be noted that the residue of the polishing of ceramic porcelain is a IIa class (not inert). The materials were characterized by XRF, XRD, TG, DTA, laser granulometry and the plasticity index. The technological properties of water absorption, apparent porosity, linear shrinkage of burning, flexural tensile strength and bulk density were evaluated after the sintering of the pieces to 850 ?C, 950 ?C and 1050 ?C, with a burning time of 3 hr, 3 hr and 30 minutes, and 3 hr and 50 minutes, respectively, with a heating rate of 10 ?C/minute, for all formulations and landing of 30 minutes. To better understand the influence of each residue and temperature on the evaluated properties, we used the factorial planning and its surfaces of response for the interpretation of the results. It was found that the temperature has no statistical significance at a 95% of reliability level in flexural tensile strength and that it decreases the water absorption and the porosity, but increases the shrinkage and the bulk density. The results showed the feasibility of the desired incorporation, but adjusting the temperature to each product and formulation, and that the temperatures of 850 ?C and 950 ?C were the one that responded to the largest number of formulations / A ind?stria de produ??o de porcelanatos para uso na constru??o civil e a do petr?leo, na fase de explora??o e produ??o, exercem um papel importante na produ??o de res?duos. Muitas pesquisas t?m sido realizadas tanto pela academia quanto pelo setor produtivo, ora reintroduzindo esses res?duos na mesma linha de produ??o que os gerou, ora em setores alheios ao de sua gera??o, como na produ??o de concretos e argamassas para a constru??o civil, por exemplo, mas cada um de forma isolada. O objetivo desta pesquisa ? estudar a incorpora??o combinada do res?duo de cascalho de perfura??o de po?o petrol?fero e do res?duo do polimento do porcelanato, gerado na fase de acabamento final do produto, numa matriz argilosa, para a produ??o de cer?mica vermelha - especificamente tijolos, blocos cer?micos e telhas. A argila utilizada ? oriunda do munic?pio de S?o Gon?alo do Amarante, RN; o res?duo de perfura??o, da bacia potiguar, no Rio Grande do Norte; e o do polimento ? de uma cer?mica de porcelanato do Estado da Para?ba. Utilizou-se a mistura de uma argila pl?stica com uma n?o pl?stica, numa propor??o de 50 % de cada uma (que ? o percentual de mistura adotado na cer?mica fornecedora dessa argila), estabelecendo-se formula??es com a incorpora??o dos dois res?duos nessa matriz argilosa. Nas formula??es, os dois res?duos foram incorporados com um percentual m?nimo de 2,5 % e m?ximo de 12,5 %, variando-se em 2,5 % cada um, em cada formula??o, de modo que a soma dos res?duos fosse no m?ximo 15 %. ? oportuno registrar que o res?duo do polimento do porcelanato ? de classe IIa (n?o inerte). Os materiais foram caracterizados por FRX, DRX, TG, DTA, granulometria a laser e pelo ?ndice de plasticidade. As propriedades tecnol?gicas de absor??o de ?gua, porosidade aparente, retra??o linear de queima, tens?o de ruptura ? flex?o e massa espec?fica aparente, foram avaliadas ap?s a sinteriza??o das pe?as a 850 ?C, 950 ?C e 1050 ?C, com ciclo de queima de 3 h , 3 h e 30 min e 3 h e 50 min, respectivamente, com taxa de aquecimento de 10 ?C/min. e patamar de 30 min., para todas as formula??es. Para melhor compreender-se a influ?ncia de cada res?duo e de cada temperatura nas propriedades avaliadas, utilizou-se o planejamento fatorial e suas superf?cies de resposta para interpreta??o dos resultados. Verificou-se que a temperatura n?o tem signific?ncia estat?stica no n?vel de 95 % de confiabilidade na tens?o de ruptura ? flex?o e que ela diminui a absor??o de ?gua e a porosidade, mas aumenta a retra??o e a massa espec?fica aparente. Os resultados mostraram a viabilidade da incorpora??o pretendida, adequando-se a temperatura a cada produto e cada formula??o, e as temperaturas de 850 ?C e 950 ?C foram as que atenderam ao maior n?mero de formula??es
| Identifer | oai:union.ndltd.org:IBICT/oai:repositorio.ufrn.br:123456789/12861 |
| Date | 10 February 2012 |
| Creators | Silva, Moacir Guilhermino da |
| Contributors | CPF:04514998320, http://lattes.cnpq.br/5840621182000517, Melo, Dulce Maria de Ara?jo, CPF:06117988320, http://lattes.cnpq.br/3318871716111536, Galdino, Jos? Nildo, CPF:87555492415, http://lattes.cnpq.br/3713583703008385, Pontes, Luiz Renato de Ara?jo, CPF:26401940468, http://lattes.cnpq.br/4820371851760936, Melo, Marcus Ant?nio de Freitas |
| Publisher | Universidade Federal do Rio Grande do Norte, Programa de P?s-Gradua??o em Ci?ncia e Engenharia de Materiais, UFRN, BR, Processamento de Materiais a partir do P?; Pol?meros e Comp?sitos; Processamento de Materiais a part |
| Source Sets | IBICT Brazilian ETDs |
| Language | Portuguese |
| Detected Language | English |
| Type | info:eu-repo/semantics/publishedVersion, info:eu-repo/semantics/doctoralThesis |
| Format | application/pdf |
| Source | reponame:Repositório Institucional da UFRN, instname:Universidade Federal do Rio Grande do Norte, instacron:UFRN |
| Rights | info:eu-repo/semantics/openAccess |
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