The purpose of this study was to characterise the resinous material formed during the acid catalysed hydrolysis of m-phenylenediamine (MPDA) to resorcinol, and to establish a reaction mechanism that could explain the formation of both resorcinol and the resinous materials in the reaction. A further objective was to determine reaction conditions that would lead to reduced formation of the resins during the hydrolysis reaction. The number of compounds present in a sample taken during the course of the hydrolysis reaction was determined by HPLC fitted with a photodiode array detector. Five main components were detected. These compounds were identified as mphenylenediamine, m-aminophenol, resorcinol, 3,3’-aminodiphenylamine and 3- amino-3’-hydroxydiphenylamine by means of GC-MS. 3,3’-Diaminodiphenylamine is formed by self-condensation of MPDA and 3-amino-3’-hydroxydiphenylamine is formed by the reaction of MPDA with resorcinol. The degree of formation of these intermediates is substantially reduced when MPDA is added dose-wise to phosphoric acid at a reaction temperature of 220oC. The reaction mechanism of the hydrolysis reaction was investigated by isotopic lable incorporation, followed by analysis by NMR. This was done by hydrolysing MPDA using deuterated phosphoric acid (D3PO4). D3PO4 was generated by dissolving phosphorus pentoxide in deuterium oxide. The resorcinol product obtained from the hydrolysis using D3PO4 was found to be deuterated on the C-2, C-4 and C-6 positions. This suggests that the hydrolysis reaction involves protonation of MPDA on these positions, and this results in the formation of an iminium ion as one of the resonance forms. Hydrolysis then occurs on the positively charged carbon of this species. Fertiliser grade phosphoric acid can be used in the hydrolysis reaction, provided sulphates are removed before the acid is used in the hydrolysis reaction. The hydrolysis reaction using either ammonium sulphate or sulphuric acid produces resorcinol in yields lower than 60% if the hydrolysis is conducted in one pass. If these catalysts are used in the hydrolysis reaction, the reaction mixture needs to be re-heated after removal of resorcinol in order to increase the yield. Hydrolysis of MPDA using zirconium phosphate as catalyst gave resorcinol yields in excess of 90% over 24 hours. These reactions were carried out at very low concentrations of MPDA (0.3%). The mode of catalysis in these reactions is unclear. There is a possibility that the reaction is catalysed by phosphoric acid that leaches out of zirconium phosphate at high temperatures. The reaction might therefore not differ mechanistically from the phosphoric acid catalysed reaction. Further studies are required to clarify this point.
| Identifer | oai:union.ndltd.org:netd.ac.za/oai:union.ndltd.org:nmmu/vital:10961 |
| Date | January 2002 |
| Creators | Khaile, Thebeeapelo John |
| Publisher | Port Elizabeth Technikon, Faculty of Science |
| Source Sets | South African National ETD Portal |
| Language | English |
| Detected Language | English |
| Type | Thesis, Masters, MTech (Chemistry) |
| Format | 94 leaves, pdf |
| Rights | Nelson Mandela Metropolitan University |
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