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Single-Stage Wireless Power Transfer System with Single-Switch Secondary Side Modulation

Due to the loose coupling nature and separated primary/secondary side, achieving tight load regulation or implementing closed-loop control of output voltage/current is nontrivial in a wireless power transfer (WPT) system. Previously presented methods for regulating or controlling the output of a WPT system include incorporating either post-regulator stage, wireless communication from secondary to primary side, primary side sensing and modulation scheme, or dual active bridge type of topology. However, all existing methods have limitations and disadvantages in terms of increased size/cost, control complexity, or reliability in electrically noisy environments.
This dissertation proposes a single switch control and regulation mechanism based on the secondary side of the WPT system. Specifically, the duty cycle of the secondary side synchronous rectifier (SR) switch is modulated to control the output voltage or current. By modulating the SR duty cycle, output of the WPT system can be controlled without requiring additional regulator stages/power devices, a primary side sensing mechanism, or secondary to primary communication. The proposed control method lowers cost and simplifies the design of WPT systems while improving reliability in noisy environments. The proposed control and modulation mechanism maintains zero voltage switching of all power semiconductor switches so efficiency of the WPT system would not be compromised by implementing the proposed control scheme.
The proposed secondary side SR based control method can be applied to dc-dc WPT systems to control output voltage or current, or it could be used in a dc-ac WPT system to generate and regulate ac output if combined with an unfolding stage. When used in dc-ac WPT systems, the bulky output filter stage usually required in conventional dc-ac inverters is eliminated. The proposed control scheme is evaluated with computer simulation as well as hardware implementation and testing. / Doctor of Philosophy / Wireless power transfer (WPT) is an emerging technology that supplies electric power to loads without using wires or electrical contacts. WPT technology has many promising uses in consumer, industrial, transportation, biomedical, and other applications. However, unlike controlling the output voltage of a conventional power supply or power converter, controlling the output of a WPT system is not a simple task due to the physical separation between the transmitting and receiving sides. State-of-the-art methods for controlling the output of a WPT system include adding another power regulator stage to regulate output, incorporating secondary side (power receiver) to primary side (power transmitter) communication so that output information can be passed back to the primary side where that information is used to monitor and regulate output. In some systems, output information may also be estimated indirectly from primary side voltage/current information. However, all these methods have significant disadvantages. Adding another power converter stage increases cost and efficiency loss of the WPT system. Incorporating secondary to primary communication for output control is detrimental to the reliability of the PWT system because communication may be impacted by external noise. The reliability of primary side sensing and regulation is also severely impacted by component parameter variations in the WPT system.
This dissertation proposes a new mechanism that controls output of a WPT system at the receiver or secondary side without needing another power conversion stage, communication or any cooperation from primary side. The proposed control mechanism controls the turn on duration of the synchronous rectifier (SR) switch at the receiver side to modulate output voltage or current. Since SR technology is already prevalently used in power electronics systems, including WPT systems, to efficiently convert high frequency ac to dc before delivering power to the load, implementing the proposed control mechanism does not increase complexity or cost of the WPT system.
The proposed control mechanism is useful in both dc-dc and dc-ac WPT systems. In a dc-dc WPT system, the proposed mechanism can control or regulate output voltage or current independently from the primary side, while in a dc-ac WPT system the proposed mechanism can generate and regulate ac output. If used in a dc-ac WPT system an unfolding stage needs to be added, but the bulky output filter stage required in conventional pulse width modulation (PWM) dc-ac inverters for suppressing switching ripple is not needed. The proposed mechanism is verified with computer simulation as well as hardware prototyping in this dissertation.

Identiferoai:union.ndltd.org:VTETD/oai:vtechworks.lib.vt.edu:10919/114796
Date25 April 2023
CreatorsHsieh, Hsin-Che
ContributorsElectrical Engineering, Lai, Jih S., Ha, Dong S., Nelson, Douglas J., Jia, Xiaoting, Li, Qiang
PublisherVirginia Tech
Source SetsVirginia Tech Theses and Dissertation
LanguageEnglish
Detected LanguageEnglish
TypeDissertation
FormatETD, application/pdf, application/vnd.openxmlformats-officedocument.wordprocessingml.document
RightsCreative Commons Attribution 4.0 International, http://creativecommons.org/licenses/by/4.0/

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