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Zinc electrowinning in the presence of iron (II)

In the hydrometallurgical processing route for primary production of zinc, one of the most significant impurities in terms of cost of processing is iron. In the last two decades, electroplating of steel sheet with alloys such as zinc/iron has seen considerable industrial development. In this process, there is an 'anomalous co-deposition', in which zinc is deposited at a higher rate than iron, even though it is more cathodic in the electrochemical series.In the 1980's research papers reported high current efficiencies for zinc electroplating in the presence of a comparable concentration of iron. It is of interest to the zinc industry to know conditions under which zinc could be electrowon efficiently without prior separation of iron. The chief aim of the current project was to obtain data which would allow evaluation of a zinc electrowinning step carried out in the presence of iron. It was necessary to understand the robustness of such a process towards variations in parameters such as electrolyte composition and purity, temperature, and current density. Means of producing smooth, strippable deposits at high current efficiencies also required evaluation. In order to electrolyse high iron solutions at high current efficiency, it is necessary to introduce a separator into the cell, to prevent cycling of iron oxidation at the anode and reduction at the cathode. The focus of this project was on the cathode process, particularly the determination of factors influencing morphology and current efficiency. Experiments involved modifications of some cells typically used in studies of conventional zinc electrowinning. A range of techniques for morphological studies and for electrochemical tets was evaluated for application to this problem, as well as to studies of conventional zinc electrowinning operations / Doctor of Philosophy (PhD)

Identiferoai:union.ndltd.org:ADTP/235095
Date January 1999
CreatorsAdcock, Peter Anthony, University of Western Sydney, School of Civic Engineering and Environment
Source SetsAustraliasian Digital Theses Program
LanguageEnglish
Detected LanguageEnglish
SourceTHESIS_XXX_CEE_Adcock_P.xml

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