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Fabrication of Compound Film

The backlight module is usually used to increase visual angle and brightness of liquid
crystal display (LCD). Thus, the design and fabrication of optical films, including light guide plate, diffuser film, and brightness enhancement film (BEF), are critical factors to decide the optical efficiency in a backlight module. In order to improve the optical efficiency for power-saved display with competitiveness, this study presents a new fabrication process combining precision machining, lithography, and hot-embossing techniques to form a two-side-patterned optical film. One side of the optical film is micro triangular-pyramidal array (MTPA) and the other is micro spherical lens array(MSLA). First, the Taguchi method is applied to design the optimal microstructure configuration by the assistance of the optical software, FRED. Second, a tungsten (W) steel mold (as the mold to hot emboss MTPA) is manufactured by precision machining including optical projection grinding, lapping, and polishing processes. Meanwhile, a nickel-cobalt (Ni-Co) mold (as the mold to hot emboss MSLA) is fabricated by electroplating process. Then, polydimethylsiloxane (PDMS) is used to replicate the MTPA and MSLA patterns, on W and Ni-Co metal molds, respectively, and the replicated PDMS films are used as the molds to form a two-side-patterned optical film. In addition, the optical property such as luminance is measured by photo research 650 (PR 650) to evidence the optical function of the two-side-patterned optical film. From the experimental results, both brightness and uniformity can be improved by this film;thus, optical efficiency is successfully increased in this study.

Identiferoai:union.ndltd.org:NSYSU/oai:NSYSU:etd-0812110-123215
Date12 August 2010
CreatorsWu, Chia-Jung
ContributorsC. H.Chien, C.T. Pan, S.C. Shen, C.H. Chuang
PublisherNSYSU
Source SetsNSYSU Electronic Thesis and Dissertation Archive
LanguageCholon
Detected LanguageEnglish
Typetext
Formatapplication/pdf
Sourcehttp://etd.lib.nsysu.edu.tw/ETD-db/ETD-search/view_etd?URN=etd-0812110-123215
Rightscampus_withheld, Copyright information available at source archive

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