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Advancement in biotechnology has successfully converted the conventional bearing couples into artificial joints. Materials used today, however, have not been satisfactory. Problems such as osteolysis and aseptic loosening lead to failure of artificial joints and also the lifespan of these joints is to be further improved. This research targets two issues related to the problem: coatings and design of new generation biofluids. Superior to metals and polymers, ceramics are hard and biocompatible and exhibit low wear and friction. The ceramic-on-ceramic bearing pair could last for a long time which could be beneficial to younger and active patients who need a bearing pair which would last for more than 15 years to avoid the possibility of a revision surgery. The first part of this thesis deals with studying the microstructure-property relationship of new ceramic-based materials and coatings. Specifically, alumina (ceramic) coatings at different current intensities were tested in order to determine their feasibility as a biomaterial for artificial joints. In order to find a new avenue for developing biofluids, the second part of this thesis focuses on the failure of artificial joints under inadequate lubrication. Also due to osteoarthritis, synthetic biofluid is injected into joints to help relieve pain but it works for only 6-9 months. We propose a new method using noble gold nanoparticles to modify fluids. This was accomplished by mixing different concentration of nanoparticles with biofluid. This thesis consists of 6 sections. The first section is an introduction to tribology, biotribology and artificial joints which is followed by the second section which discusses the objectives of the research. The third section describes the materials and methods used in the research. The tribological characterization of MAO alumina coatings is discussed in the fourth section and the fifth section discusses the effect of nanoparticles on fluid lubrication. The last section is the conclusion.

In order to considerably improve the quality of steel products, efforts are being made to increase the cleanness of steel. It is known that the size, type and distribution of non-metallic inclusions (NMIs) in metals significantly influence their mechanical properties. Within the frame of the Collaborativ Research Centre 920 'Multifunc-tional filters for metal melt filtration – a contribution to zero defect materials.”, carbon-bonded alumina filters for steel melt filtration has been investigated. In the present thesis, the interactions between coated carbon-bonded alumina filters and a steel melt were investigated in more detail, with the porous coatings being based on alumina. The time-depended behaviour was evaluated by immersing coated filters for different dwell times. After the immersion tests, the microstructure of the filter surface and the NMIs remaining in the solidified steel were examined to comprehend the interactions. The here presented results imply that carbon of the carbon-bonded alumina sub-strate took part in the filter–steel interactions. The presence of dissolved carbon at the filter–steel melt interface is essential to promote alumina dissolution and pre-cipitation processes. Thereby, the melt was locally supersaturated with aluminium, which reacted with dissolved oxygen to form secondary corundum. During these interactions, a liquid oxide film was formed directly at the ceramic surface and provided nuclei for heterogeneous nucleation of secondary corundum. After immersion during cooling, a characteristic layer built-up formed at the filters surface. All alumina-based coated filters contributed to the filtration of especially alumina-based NMIs, and outperformed the uncoated carbon-bonded alumina filter. During the first experimental trials, it became obvious that the thermal shock resistance of the alumina coating has to be enhanced. For this purpose, a material combination was investigated which so far has not been used as a coating material to the author’s knowledge: alumina-zirconia-titania in the ration 95 : 2.5 : 2.5. This material is known for its excellent thermal shock resistance. Thereby, the influence of zirconia or titania doping of the coating were considered. The addition of titania enhanced wetting of this filter by the steel melt. As a result, alumina inclusions of the steel melt were modified: they were more in number, but distinctly smaller compared to trials without filter or the immersion of the other filter types. Especially, the decreased average area of the alumina inclusions is interesting because the particle size of NMIs strongly influences the fatigue life of a steel product. The deformability of a steel product, however, is determined by the amount of NMIs. Thus, the modification of alumina inclusions by adding titania to the filter coating might present a way to tailor these inclusions depending on the product’s application.