The City of Saskatoon (COS) manages diverse road infrastructure assets. Given the present day challenges of structurally upgrading in-service road infrastructure assets in diverse field state conditions, there is a need to incorporate new innovative materials, changing field state conditions, and mechanistic design methods in sustainable road rehabilitation decision making. The COS is faced with challenges including rising material and labour costs, budget shortfalls, depleting virgin aggregate sources in close proximity to the COS, and an increase in stockpiled asphalt and concrete rubble materials due to transportation infrastructure renewal. As a result of the COS impact crushing program, a need to determine the design and performance properties of using recycled reclaimed asphalt concrete (RAP) rubble materials in urban pavement structures was established. RAP materials had never been used as a structural base layer in COS pavement structures because no material characterization had been conducted and there was no performance information with regards to their structural behaviour and field performance available. Other jurisdictions documented benefits of using recycled RAP in road structure include: reduced demand on depleting aggregate sources; reduced energy consumption; diversion of stockpiled RAP materials from landfills; and reduced overall handling and disposal costs. Given the amount of crushed RAP material available to the COS, it was determined there are potential benefits to implementing the use of recycled crushed RAP rubble in pavement structures, leading to the implementation of the “Green Street” Infrastructure Program. The findings of this research indicate that RAP materials have improved mechanistic properties compared to conventional granular materials; therefore, RAP materials can be used as a base layer in a road structure. This research indicates that cement stabilization and cement with a slow setting (SS-1) emulsion stabilization improved the moisture susceptibility of well graded (GW) and open graded base course (OGBC) RAP materials. These findings demonstrated that RAP materials stabilized with cement and/or SS-1 emulsion can be used as a base layer in a pavement structure. This research also found that the standard Proctor compaction method is not applicable for RAP materials to quantify moisture-density behaviour under compaction, due to the bound-nature of RAP aggregates, which are composed of asphalt and aggregate. California bearing ratio (CBR) values of Proctor-compacted RAP specimens did not accurately reflect field performance observations. As part of the COS “Green Street” Infrastructure Program, two test sections using crushed GW RAP rubble materials as a base layer were constructed as part of this research and include Marquis Drive (eastbound lanes from Thatcher Avenue to Idylwyld Drive) and 8th Street East (westbound lanes from Boychuk Drive west 0.540 kilometers). Test sections were constructed by the City of Saskatoon with conventional construction equipment and showed structural improvement in structural performance and visual distresses. Using RAP materials as a base layer was economically feasible because the RAP material cost less than conventional virgin aggregate base materials. This research demonstrates that processed and crushed RAP rubble materials are technically feasible to be used as a structural base layer in a recycled pavement structural system for urban road rehabilitation systems, and provide economic benefits over conventional granular base materials.

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This thesis investigates the effects of using various percentages of RAP and asphalt binder contents on the dynamic modulus and fatigue resistance of asphalt concrete. Two RAP percentages (20% and 40%) and three binder percentages (plant-mixed, plant-mixed + 0.5%, and plant-mixed + 1.0%) were evaluated. A Superpave gyratory compactor and an asphalt vibratory compactor were used to prepare dynamic modulus samples and fatigue beam samples at 7% air voids. Three replicate samples for each percentage of RAP and asphalt binder content were prepared for testing purposes. An Interlaken Technology Corporation servohydraulic testing machine and a Material Testing System servohydraulic machine were used to determine the dynamic modulus and fatigue resistance of the asphalt samples. Analysis of variance (ANOVA) was used to determine if any of the factors (air voids, percent RAP, and percent asphalt binder) affected the performance criteria (dynamic modulus and fatigue life cycles). Results suggest that as the amount of RAP increases in asphalt concrete, both the dynamic modulus and fatigue life will increase. As per the literature, these results were expected for the dynamic modulus, but not for the fatigue life. It is suspected that the increase in fatigue life for the 40% RAP mixes may be due to the use of a softer binder (PG 64-22 instead of PG 70-22).  It was also found that by increasing the amount of binder in the mixture, the stiffness of asphalt concrete will decrease, but the fatigue life will improve. The fatigue life results showed a strong trend of this improvement for the 20% RAP samples, however, the results for the 40% RAP samples were inconclusive. For dynamic modulus, it was found that the percent RAP, additional binder, frequency, and temperature were all statistically significant with 95% confidence. For the fatigue life, ANOVA showed that the percent RAP and additional binder were statistically significant with 95% confidence. These results suggest that by utilizing a higher percentage of RAP and asphalt binder, it is possible to meet or improve upon the dynamic modulus and fatigue life of the lower percentage of RAP samples. / Master of Science

Reclaimed asphalt pavement (RAP) is a valuable resource that can be recycled into new asphalt mixtures. In recent years, the continued rise of raw material costs has generated considerable interest in increasing RAP usage. Warm mix asphalt (WMA) is a modern development in the asphalt industry that can potentially help increase RAP usage and achieve adequate mixture performance. The purpose of this dissertation is to: 1) develop a method to characterize the absorbed, inert and effective bituminous components in RAP; and 2) evaluate performance of high RAP-WMA mixtures for various pavement applications including airfield surfaces, highway surfaces and highway bases. A unique approach was taken to characterize RAP properties that coupled a dataset of 568 asphalt mix designs spanning five years of practice and testing 100% RAP with added virgin binder; 394 compacted specimens and 68 loose specimens were tested. A method to predict RAP absorbed asphalt was developed and shown to yield more reasonable results than conventional methods which were shown very likely to give incorrect absorbed asphalt contents in some conditions. The relative effectiveness of RAP surface asphalt was evaluated and estimates of inert and effective RAP asphalt were made for a variety of temperature, compactive effort, and warm mix additive conditions. Results showed different behaviors between RAP sources and between hot and warm mix temperatures. These results were also observed in volumetrics of high RAP mixtures. Performance evaluation was based on testing 75 slab specimens and more than 1100 gyratory specimens. Test data indicated a potential for decreased durability as RAP content increases; however 25% RAP highway surface mixtures and 50% RAP base mixtures had similar performance to current practice. Low temperature mixture stiffness testing and thermal cracking analysis indicated slightly increased stiffness with high RAP and 25% RAP highway surface mixtures that had comparable performance to current practice. Dry rut testing indicated high RAP mixtures are rut resistant. Moisture damage testing of high RAP mixtures indicated passing results in tensile strength ratio testing but potential for moisture damage in loaded wheel tracking. Overall, 25% RAP highway surface mixtures are recommended for immediate implementation.

Foamed asphalt stabilized material as a high quality granular base incorporating high percentages of fine fractionated reclaimed asphalt material is investigated. A foamed asphalt mix is designed using a fabricated asphalt foaming device. The final specimens are tested for indirect tensile strength, indirect tensile resilient modulus, triaxial resilient modulus, triaxial repeated load permanent deformation, and unconfined compression. Results are compared to those with the same aggregate blends without stabilization for triaxial resilient modulus and repeated load permanent deformation. Stabilized materials are tested in soaked and unsoaked states to establish moisture susceptibility. Foam stabilization is found to significantly improve triaxial resilient modulus in all materials as well as permanent deformation resistance in materials with high RAP content. Soaking only marginally reduces triaxial resilient modulus and the effects are lesser in materials incorporating high RAP content. / Thesis / Master of Applied Science (MASc)

Moisture damage is one of the major causes of deterioration of pavements. An example is the damage caused by flooding. While the effects of pore water pressure in pavement have been studied using finite element modeling, few of the models consider a realistic moving tire and the viscoelastic behavior of the asphalt layer. Consequently, a three-dimensional finite element simulation based on Biot consolidation theory and Schapery's non-linear viscoelasticity model, was developed to accurately simulate and analyze the detrimental effects of saturated layers in asphalt pavements. In addition, a parametric study is conducted to analyze the response of pavements with varying surface and base thickness, base and subgrade permeability, and vehicle speeds under different level of saturation. The results indicate that the effects of pore water pressure be considered in the design of pavements in flood-prone areas and in the proposal of flood management plans. Ultimately, the implementation of a "flood resilient" asphalt pavement could be effective in reducing the cost of road restoration and repair in flood-prone areas. / Master of Science / Moisture damage is one of the major causes of deterioration of pavements. An example is the damage caused by flooding. While the effects of pore water pressure in pavement have been studied using finite element modeling, few of the models have accurately modeled the behavior of the asphalt concrete and have not considered the realistic loading conditions. Consequently, a three-dimensional finite element simulation was developed to accurately simulate and analyze the detrimental effects of saturated layers in asphalt pavements. In addition, a parametric study is conducted to analyze the response of pavements with varying surface and base thickness, base and subgrade permeability, and vehicle speeds under different level of saturation. The results indicate that the effects of pore water pressure be considered in the design of pavements in flood-prone areas and in the proposal of flood management plans. Ultimately, the implementation of a "flood resilient" asphalt pavement could be effective in reducing the cost of road restoration and repair in flood-prone areas.

Permanent deformation or rutting is a major hot mix asphalt (HMA) performance distress. Implementation of the Superior Performing Asphalt Pavement (Superpave) HMA mix design system was due, in part, to limit HMA rutting. Along with the Superpave system, performance testing equipment was developed to evaluate rutting potential; however, this equipment proved largely ineffective. As a result, agencies developed their own performance equipment, with the Asphalt Pavement Analyzer (APA) currently being used by many agencies for HMA rutting evaluation. The Mississippi Department of Transportation (MDOT) is utilizing the APA to evaluate HMA performance, but does not currently have established pass/fail criteria. Field rutting analysis and coring were conducted for twentyour pavements throughout Mississippi to determine in-service performance. Asphalt pavement analyzer testing was conducted on field cores and lab prepared specimens to evaluate mix characteristic influence on rutting and to develop APA failure criteria.

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Simulative tests, such as asphalt pavement analyzer (APA), Hamberg rut tester etc. have been widely used to evaluate the performance of asphalt mixtures. However, simulative tests to evaluate the performance of the mixtures cannot give fundamental properties of Asphalt Concrete (AC) due to the complex stress and strain fields. On the other hand, due to the availability of high-performance computing systems and software, numerical techniques are gaining popularity. This dissertation presents a computational simulation method of the APA tests in order to evaluate the rutting potential of asphalt mixtures based on actual microstructure reconstructed from X-ray tomography images. In the study, the microstructure of AC is obtained through the analysis of X-ray images, which included the digital information of the microstructure for the scanned specimen. In the simulations the three phases, mastic (asphalt binder with mineral filler), aggregates, and voids are assigned with different material properties. Aggregates are modeled as an elastic material, and air voids are removed during the loading steps. The adopted two-layer model is only used to represent the rate and temperature dependent behavior of the mastics. The parameters are obtained with inverse methods. Based on the sensitivity analysis of the parameters, an iterative procedure is performed to optimize the parameters using the experimental measurement and results of the model simulations. A parametric study is also conducted to study the effect of major parameters such as the stiffness ratio of the networks on the macro response of the model. The simulation results obtained shows a good agreement with the experimental results. The dissertation also presents a method to measure micro strains in asphalt mixture. An automated procedure using tomography images to reconstruct three-dimensional particles is developed. The translations of the particles are obtained from the coordinate differences of particles' mass centers before and after the APA testing. The micro and macro strains in the mixture are calculated based on the particle translations. A good correlation is found between measured strains and experimental result. / Ph. D.