Division of Policy Research and Analysis, National Science Foundation under Grant no. EN-44166

Orientador: Luiz Carlos Sandoval Góes / Dissertação (mestrado profissional) - Universidade Estadual de Campinas, Faculdade de Engenharia Mecânica / Made available in DSpace on 2018-08-19T02:42:23Z (GMT). No. of bitstreams: 1 Silva_RobertoCarlosdeCastro_M.pdf: 3523448 bytes, checksum: 056edbb15555679526f8d88b82ca288c (MD5) Previous issue date: 2011 / Resumo: Neste trabalho construiu-se e verificou-se um modelo matemático capaz de realizar o cálculo da rotação do eixo do turbocompressor aplicado a um motor Diesel, para futura implementação de uma função de software no programa da unidade de comando do motor, de forma a permitir a criação de estratégias de proteção contra sobre rotação do eixo do turbocompressor. O modelo foi construído com utilização de modelagem de fenômenos físicos que ocorrem em algumas partes do motor, junto com tabelas obtidas através de testes empíricos do motor. O modelo foi criado de modo a aproveitar os sensores atualmente disponíveis no motor de série, utilizados pelo sistema de injeção eletrônica. O parâmetro de vazão de ar admitido, calculado pela unidade de controle do sistema de injeção também foi aproveitado. Após a criação do modelo, este foi verificado inicialmente simulando-se variações nas entradas (quantidade injetada de combustível e acionamento da válvula EGR) e analisando-se a reação ocorrida na saída do modelo (rotação do eixo do turbocompressor). Foram realizadas medições em um banco de testes para o levantamento do mapa de temperatura do coletor de escape em condição estacionária. Para a verificação do modelo em um caso real, foram coletados dados de diversos parâmetros de funcionamento de um motor diesel instalado em um veículo de testes da MWM International. Os parâmetros de entrada coletados foram inseridos no modelo e o valor de rotação medido confrontado com o valor calculado. Ajustes nos submodelos foram necessários para a estimação dos parâmetros do modelo através da minimização do erro encontrado. O erro encontrado diminuiu sensivelmente, porém ainda se manteve alto para ser considerado como uma informação confiável para a implementação no software da unidade de comando do motor / Abstract: In this work, it was intended to create a model capable to calculate the turbocharger shaft speed of a Diesel engine, for future implementation of an algorithm in the engine's Electronic Control Unit software, as a protection strategy against turbocharger shaft overspeed. The model was built using physical phenomenon modeling from some parts of the engine, among tables obtained by empiric tests of the engine. The model was created in order to use current sensors available in the series production engine, which is used by electronic fuel injection system. The intake air flow parameter, already calculated by ECU, was also used. After the model creation, it was verified simulating input variation (fuel injected quantity and EGR valve command) and analyzing the model output (turbocharger shaft speed). Measurements in bench test were performed in order to create an exhaust manifold temperature map in steady condition. In order to check the model in a real case, several operating parameter data were collected from a Diesel engine installed in a test vehicle from MWM International. The acquired data was inserted in the model and the turbocharger shaft speed was crosschecked against the calculated value. Adjustments in submodels were necessary to parameter estimation through minimizing of error found. The error decreased significantly, however it remained too high to be considered a reliable information for implementation in the controller's software / Mestrado / Eletrônica / Mestre em Engenharia Automobilistica

Climate change has become a discussion topic of exponentially increasing urgency and importance amoung world leaders of all disciplines. These changes are brought about by the emission of so-called Greenhouse gases from various human activities. The primary cause of CO2 emissions is the burning of the Earth’s supply of nonrenewable natural fossil fuels like coal, oil and natural gas. The world first agreed on the prevention of “dangerous” climatic changes at the Earth Summit in 1992. The Kyoto Protocol of 1997 was the first step toward protection of the atmosphere and prescribes restrictions on emission pollutants. Since then the vehicle gas emissions are being controlled by means of different gas emissions norms, like the European Union Norm in Europe. The automotive manufacturers and suppliers are collectively working on reducing overall vehicle emissions. They are focusing on several different emission limiting possibilities, for example improved engine design, special fuel development and exhaust gas treatment systems. The exhaust gas treatment process requires continuous controlling and management of the exhaust gas emissions while driving a vehicle. Certain factors such as high emission temperatures have a negative influence on the life span of these systems. Their functionality and durability is also known to be reduced by the presence of chemical poisoning species like sulphur, phosphorus, zinc and calcium. The chemical poisoning species are produced during combustion of fuel and engine oil. They are therefore contained in the exhaust emissions and can poison the catalyst when passing over it. Phosphorous poisoning is particularly problematic and should be reduced considerably. This study involves the investigation of the phosphorous poisoning process and aims to provide clarity regarding the influences of different fuel and oil compositions on the severity of the process. Engine oil and biodiesel are two major sources of phosphorous poisoning. The phosphorus contained in biodiesel fuel is a natural component and can be minimized during the refining procedure. In contrast to others studies, the biodiesel fuel used during this project was SME (Soya Methyl Ester) with a 20% biodiesel content. This choice of fuel was made because of the increasingly important role that this type of biodiesel is playing in the European market and the future tendency to increase the percentage of biodiesel in the mixture with standard diesel fuel. The phosphorus contained in engine oil is a necessary additive to retain the antioxidant and anti-wear properties of the oil. This study examined the poisoning influences from the most commonly used phosphorus containing oil additive, Zinc Dithiophosphates (ZDDP), as well as a Zn-free, phosphorus containing anti-wear oil additive. This formulation provides information about the phosphorus poisoning process as caused by the engine oil in the absence of Zn in the oil additives. The results show how the phosphorus content in biodiesel fuel affects the functionality of the exhaust gas treatment systems and the importance of reducing the permitted content of phosphorus contained in the fuel. Reducing the phosphorus content in the fuel will conserve the functionality of the exhaust gas treatment systems during their operational life and thereby protect the environmental from emission pollutants. It also provides insight into the differences in the poisoning processes when the phosphorus deposited on the catalyst comes from biodiesel fuel and when it comes from the engine oil. Finally the results also illustrate the influence of different phosphorous forms contained in engine oil additives on the catalyst poisoning process. This information could be used for the development of new oil additive formulations.

A dual, double-acting propulsion system is analyzed to determine how efficiently it can convert the potential energy available from liquid nitrogen into useful work. The two double-acting pistons (high- and low-pressure) were analyzed by using a Matlab-Simulink computer simulation to determine their respective mechanical efficiencies. The flow circuit for the entire system was analyzed by using flow circuit analysis software to determine pressure losses throughout the system at the required mass flow rates. The results of the piston simulation indicate that the two pistons analyzed are very efficient at transferring energy into useful work. The flow circuit analysis shows that the system can adequately maintain the mass flow rate requirements of the pistons but also identifies components that have a significant impact on the performance of the system. The results of the analysis indicate that the nitrogen propulsion system meets the intended goals of its designers.

Automobiles are known to emit polyaromatic hydrocarbons. The literature indicates that the emission levels of these compounds are correlated with oil age, and it has been hypothesized that entry of oil into the combustion chamber is a major cause of these emissions. This experiment investigated the relationship between oil age and these polyaromatic hydrocarbon emissions. It was found that the three polyaromatics of interest seem to be emitted inconsistently and irregularly. It is possible that this was due to a buildup on the combustion chamber walls of these compounds: polyaromatics are formed in the quench layer near these walls and can accumulate there until dynamic equilibrium is reached. This may not have been reached at the time of the investigation since the engine was relatively new. This would be of interest for future investigations. / M.S.

The purpose of this work was to demonstrate the effectiveness of neutron activation analysis in studying a complex environmental problem. The area chosen for study was the exhaust emitted by automobiles and its dispersion into soil and selected plants near highways. The elements chosen for this study were the major traceable components of gasoline and automobile exhaust. Variations in the concentrations of these trace elements in soil, grass and wash off the grass at various distances from two highways were investigated. Of the elements found in gasoline and in automobile exhaust, bromine most clearly indicated where some of the atmospheric components were going and, therefore, would be the most suitable element for neutron activation studies of atmospheric and turbulence modeling and possibly for following biological effects of automobile traffic. / Master of Science

The motivation for this work stems from the enacting of stricter emissions requirements for the mid 1990's by the California Air Resources Board. It is foreseen that these requirements will favor the use of alcohol fuels in quantities comparable to the present usage of gasoline and diesel in order to reduce emissions of carbon monoxides (CO) and nitrogen oxides (NOx). The use of alcohol fuels at this level will substantially increase the amount of aldehyde emissions. This poses a problem in that aldehydes are odorants, components of photochemical smog, and volatile aldehydes are eye and respiratory tract irritants; therefore, it is only a matter of time before they too are strictly regulated. This thesis focuses on a systematic analysis of aldehyde emissions from alcohol fuels with respect to compression ratio. Compression ratio has been selected as the primary variable for this study, because alcohol-fueled vehicles are usually modified to have higher compression ratios than their gasoline-fueled counterparts in order to take advantage of alcohols' higher octane rating. The investigation is being conducted using a single-cylinder variable-compression ratio Waukesha-CFR engine. The aldehyde emissions are measured for various fuel alcohol percentages at different compression ratios and MBT timing. The effects on conventional vehicle emissions (Le. NOx, CO, unburned hydrocarbons) are also being measured so that tradeoffs between conventional emissions and aldehyde emissions can be determined. The goal of this research was to locate any trends between alcohol fuels and compression ratios which will allow for an optimization of these parameters to minimize aldehyde emissions. It was desired that this be achieved without sacrificing engine performance or increasing other regulated emissions. The variance of compression ratio was found to affect the pollutant formation process via its effects on temperature. The increasing expansion ratio, which accompanies increasing compression ratio, resulted in lower post .. expansion burned-gas temperatures. Temperature's influence on the rate of reactions was found to be the driving force in the formation of most of the pollutants. The experiment showed a definitive reduction in CO emissions with the use of alcohol fuels. The results also indicated an inherent tradeoff between NOx and formaldehyde emissions. / Master of Science

M.S.

It is quite common practice in automotive and aircraft engine maintenance, operation, and research to employ any one of several types of instruments now on the market for determining the air-fuel ratio by exhaust gas analysis. It was the purpose of this investigation to determine the most important operating characteristics, especially range and accuracy, of each of these types of instruments. The theory underlying the operation of this kind of apparatus was studied critically, and certain tests were performed on representative makes in order to observe the operation of each type under service conditions. These tests consisted essentially of connecting the analyzers to the exhaust pipe of a single-cylinder engine and comparing the analyazer readings with the true air-fuel ratio determined by accurately measuring the air and fuel supplied to the engine while the instruments were being observed. This procedure was repeated for a number of different carburetor settings, all other factors being kept as nearly constant as possible during a given series of runs. The effect of variations in engine spark advance and the pressure of the gas supplied to the instruments was also investigated. The test revealed several interesting facts. Study of the operating principles of the several instruments indicated that they were limited te air fue1 ratios below about 14 to 1, and this has been conclusively proved by these experiments. This limitation applies to thermal conductivity, hot-wire catalytic, and relative density types. W While the most expensive makes of instruments were not tested, it was found that, in general, the limit of accuracy is not greater than one-half of one air-fue1 ratio, regardless of the operating principle employed. Large variations in the pressure and rate of flow of the exhaust supplied to the analyzers were found to cause considerable deviations in those instruments which did not employ some kind of device to insure a steady and uniform supply. Certain features of design and construction which effect the reliability of the various types of exhaust gas analyzers are also reviewed in this thesis, and some of the more important chemical methods of analysis are treated briefly. / Master of Science

Master of Science