The crystallization behavior of bisphenol-A polycarbonate (BAPC) was studied, focusing on the initial stage of crystallization and the secondary stage of crystallization. Bisphenol-A polycarbonate was the polymer chosen for this study because of its slow crystallization rate. With slow crystallization kinetics, the polymer morphology does not change when quenched below its glass transition temperature, enabling the study of different stages of crystallization through the frozen morphology. The study of the initial stages of crystallization pertained to crystallization times prior to the growth of detectable crystallinity. This study employed BAPC because of the long induction period, a direct result of the slow crystallization kinetics. During the induction period of polycarbonate crystallized at 190°C there was no evidence of polymer chain ordering that was seen in literature for other polymers. The length of the induction period determined by differential scanning calorimetry and wide-angle X-ray diffraction varied by over 6 hours because differential scanning calorimetry can detect a smaller amount of crystallinity than wide-angle X-ray diffraction. Signs of pre-ordering in the literature could be a result of experimental sensitivity. The study of the secondary crystallization dealt with the isothermal lamellar thickening of BAPC crystals during annealing, after crystallization for an extended period of time. Small-angle X-ray scattering and differential scanning calorimetry experiments were performed on bisphenol-A polycarbonate samples crystallized near 190°C for 8 days and annealed at either 223°C or 228°C for various times. The Gibbs-Thomson relationship, which can be defined using the experiments mentioned, yielded two thermodynamic constants, the equilibrium melting temperature and the surface free energy. Including data from literature in the determination of the constants, the equilibrium melting temperature and surface free energy of BAPC is 303°C and 36.6mJ/m2, respectively. Comparing the lamellar thickness measurements by small-angle X-ray diffraction with direct measurements by microscopy was difficult because the morphology of the polymer was not easily seen in the bulk using atomic force microscopy or scanning electron microscopy. Etching the sample was the most promising technique for future investigations of revealing the bulk morphology for direct lamellar thickness measurements. Crystallizing thin films of polycarbonate on calcite substrates allowed the measurement of lamellar thickness using scanning electron microscopy because the lamellae grow epitaxially to the substrate. The measurement of the long spacing in thin film samples was comparable to that of bulk samples. / Master of Science

Crystallization and multiple melting behavior of bisphenol-A polycarbonate (PC) was investigated using differential scanning calorimetry (DSC) for the monitoring of thermal behavior and atomic force microscopy (AFM) for the morphology study. The exceedingly slow crystallization kinetics of PC and the feasibility of obtaining near monodisperse fractions provide distinct advantages for the elucidation of the effects of crystallization time, temperature, and molar mass on crystallization kinetics. The effects of molar mass on the glass transition temperature (Tg) and heat capacity change at Tg, and the amorphous density of PC were investigated. Similar to many semicrystalline polymers, PC exhibits a multiple melting behavior upon heating. While for each PC sample, the coexistence of low and high temperature endothermic regions in the DSC heating traces is explained by the melting of populations of crystals with different stabilities, melting-recrystallization-remelting effects are observed only for the lowest molar mass samples. The effects of crystallization temperature and molar mass distribution on overall crystallization kinetics were studied for some of the fractions, including the commercial PC-28K (Mw = 28,000 g.mol-1) sample. Regarding the kinetics of secondary crystallization, particular attention was placed on understanding the effects of molar mass, initial degree of crystallinity prior to the secondary crystallization, and secondary crystallization time and temperature. The secondary crystallization of PC follows the same laws discovered in previous studies of PEEK, PET, it-PS and ethylene copolymers, and the results are discussed in the context of a bundle-like secondary crystallization model. During isothermal annealing of semicrystalline PC-28K around the high melting endotherm, a significant increase of melting temperature along with peak broadening with time was observed. Independently, morphological studies using AFM showed that mean lamellar thickness increases with time during isothermal annealing. These results are discussed in light of isothermal thickening of lamellar crystals. Lastly, almost 200 DSC melting traces of varying molar mass PC samples thermally treated under various conditions were analyzed to calculate crystallinity (Xc), rigid fraction (RF), and rigid amorphous fraction (RAF). The correlation between RAF vs Xc, Tg, and Tg broadening are discussed. / Ph. D.