This thesis documents an experimental investigation into the effect of trailing edge Injection on the aerodynamic performance of turbine blades conducted at Virginia Polytechnic Institute and State University (VPl&SU). A brief description of the arrangement, instrumentation and data acquisition system of the VPl&SU Transonic Cascade Wind Tunnel is given. Testing was conducted under a number of test conditions. Baseline data was obtained for the blades with no trailing edge injection. The blades were then tested for two different blowing rates to test the effect of blowing rate on the total pressure loss coefficient, L. Tests were conducted at a variety of save cascade exit Mach numbers ranging from 0.79 to 1.36. Measurements were taken at three locations downstream of the cascade blade trailing edges. The algorithm used to calculate the L from the measured data is discussed. Results of the testing indicate that trailing edge injection has a negligible effect on the total pressure loss coefficient. Correlations of cascade exit Mach number to L are given. The development of L downstream of the blade trailing edge is discussed. / Master of Science

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Cooling channels with a developing flow entrance condition and aspect ratios of 1:4 and 2:1 were studied. The range of the rotation number and buoyancy parameter for the selected AR channels was extended. The maximum Ro and Bo for the 1:4 channel was 0.67 and 1.9, respectively. For the 2:1 channel, these values were 0.45 and 0.85, respectively. The effect of rib spacing and rib height on heat transfer in the 1:4 channel is investigated. Three rib spacing configurations were considered: P/e=2.5, 5, 10 with a constant e/Dh ratio of 0.078. To investigate the effect of rib height, a rib configuration with an e/Dh ratio of 0.156 and P/e ratio of 10 was considered. For the 2:1 channel, a smooth channel surface condition was studied. For each channel aspect ratio and surface condition, five Reynolds numbers were studied up to 40K. At each Re, five rotational speeds are considered up to 400 rpm. The results of this research work indicate that rotation can cause a significant increase in heat transfer on the first pass trailing surface of both aspect ratio channels. The leading surface in ribbed channels has shown a dramatic decrease in heat transfer with rotation in the first pass. Reductions in heat transfer by as much as 50% were observed. In the second pass, the leading and trailing surfaces with ribs showed very similar effects of rotation. Also, the effect of rotation seems to vary with the rib spacing. The strength of rotation showed to be greater in the tight rib spacing of P/e=2.5. The rib height in the 1:4 channel had minimal impact due to the large distance between the leading and trailing surfaces. The tip cap heat transfer for both channels showed large increases with rotation. This is very beneficial since tip cooling is an important part of maintaining the life a turbine blade. Finally, the buoyancy parameter proved to be very useful in predicting heat transfer in rotating conditions. The correlations developed showed very acceptable accuracy when compared to the experimental data.

The necessary clearance at the tip of unshrouded rotors of axial turbines allows fluid to leak from the pressure to the suction side of the blade and produces an important component of loss that is ultimately responsible for approximately 25 % of the total turbine rotor losses. Leakage fluid can pass through the tip clearance gap with either high or low loss generation. It has been customary in turbine design to employ high loss designs since it is only by the creation of loss that the gap mass flow rate can be restricted. The present work, however examined the effect of streamlined tips that have low entropy generation within the tip and high leakage flows. An axial turbine followed by a second stage nozzle (ie one and a half stages) was designed, built and instrumented and used to evaluate performance with particular reference to the understanding of tip clearance effects in a real machine and possible benefits of streamlined low loss rotor tips. A radiused pressure edge was found to improve the performance of a single stage and of a one and a half stage turbine at the selected tip clearances. This was in contrast to previous cascade results where mixing losses reduced the benefits of such tips. Clearance gap flow appears to be similar to other turbine flow where the loss mechanism of separation must be avoided. Loss formation within and downstream of a rotor is more complex than previously realized and does not appear to obey the simple rules used to design for minimum tip clearance loss. For example, approximately 48 % of the tip leakage mass flow within a rotor may be a flat wall-jet rather than a vortex. Second stage nozzle efficiency was significantly higher than first stage nozzle efficiency, and even increased with tip clearance. This was a surprising result since it means that not only was there a reduction in secondary flow loss but also that rotor leakage and rotor secondary flows did not generate significant downstream mixing loss. The manner in which the second nozzle responds to the complex leakage flows presented to it and how it completes the formation of tip clearance loss for various rotor tip clearances was identified. The tangentially averaged relative rotor flow in the tip clearance region differed radically from that found in cascades which was seen to be underturned with a high axial velocity. There was evidence rather of overturning presumably caused by secondary flow. Axial velocity followed an almost normal endwall boundary layer pattern with almost no leakage jet effect. Cascade tip clearance models are therefore not accurate in predicting leakage flows of real rotors. The reduction in second stage nozzle loss was seen to occur near the hub and tip confirming a probable reduction in secondary flow loss. Nozzle exit loss contours showed that the leakage flow suppressed the formation of the classical secondary flow pattern and that a new tip clearance related loss phenomenon existed on the suction surface. The second stage nozzle reduced the hub endwall boundary layer below that of both the first nozzle and that behind the rotor. It also appeared to rectify the secondary and tip clearance flows to the extent that a second stage rotor would experience no greater flow distortion than the first stage rotor would. Radial flow angles behind the second stage nozzle were found to be much smaller than those measured in a previous study of low aspect ratio, untwisted blades. / Thesis (Ph.D.)-University of Natal, Durban, 1993.

On unshrouded axial flow turbine rotors, the tip clearance, required for thermal expansion and manufacturing limitations, allows fluid to leak from the pressure side to the suction side of the blade. This flow across the blade tip causes a large proportion of the overall rotor loss. In this work, the flow was visualized, microscopic static pressures taken and flow field measurements were done in the blade tip region to investigate the complex nature of tip clearance flows. An annular turbine cascade with a rotating outer casing was used to simulate the relative motion at the tip of an axial rotor. It was found that relative motion did not have a significant effect on the basic structure of the micro-flow, even though it reduced the leakage mass flow rate which is important as far as mixing loss formation is concerned. The existence of a narrow, very low pressure depression, caused by the flow remaining attached around the sharp pressure corner edge, was confirmed. The width and pressure of the separation bubble were found to be strongly dependent on gap size but the relationship was not linear. The point at which the separation bubble reattaches was seen to coincide with a slight rise in static pressure. The separation bubble which caused the majority of the internal gap loss, and which was thought to contribute to the mixing loss, was shown to disappear when the pressure corner was given a radius of 2,5 gap widths.A linear cascade was used to evaluate the performance of two blade tip shapes that substantially reduced internal gap loss and to compare them to a standard sharp or flat tip blade. A method whereby linear cascade data was analyzed as if it were a rotor with work transfer, was used to evaluate the performance of the various blade tip geometries. It was found that both modified tips increased the mixing loss due to the extra leakage mass flow rate. The first tip with the radiused pressure corner was seen to have a lower efficiency than the flat tip blade. A second tip that was contoured to shed flow in a radial direction and thus decrease the leakage mass flow rate through the gap was seen to significantly increase the overall efficiency. / Thesis (M.Sc.)-University of Natal, Durban, 1989.

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