Since their discovery in 1991, carbon nanotubes, and especially single walled carbon nanotubes (SWNTs), have attracted significant attention due to their unique structural, mechanical, and electronic characteristics. Although many potential applications for carbon nanotubes have been suggested, several key obstacles currently preclude their practical commercial applications. One of these is their lack of solubility and processability. In order to address this issue, a number of covalent and non-covalent nanotube functionalization techniques have recently been reported in the literature. These methods allow for the manipulation of nanotube properties, such as their solubility, through the attachment of various chemical moieties. Although most of these methods involve covalent attachment of structures to either the ends or sidewalls of SWNTs, several examples of non- covalent functionalization have also been reported. Pyrene, with its flat and aromatic structure, has been shown to form strong pi-pi stacking interactions with the surface of SWNTs. With this in mind, we explored several methods towards SWNT solubilization with diblock copolymers through non-covalent polymer- nanotube interactions. Living free radical polymerizations (SFRP, ATRP) were employed to produce diblock copolymers with narrow polydispersity. Commercial and synthetic monomers with different functionalities could be utilized to produce polymers with varying properties. Specifically, we used polymers such as polystyrene, poly(methyl methacrylate), poly(t-butyl acrylate) and poly(acrylic acid) as one block of our diblock copolymers. The second block was composed of synthetic pyrene-functionalized monomers mixed with different amounts of monomers that match the composition of the first block. It was found that, upon mixing these diblock copolymers with insoluble nanotubes in various solvents, the nanotubes were partially solubilized through pi-pi stacking with the pyrene- containing blocks. / Thesis / Master of Science (MS)

Single-w ailed carbon nanotubes (SWNTs) were oxidatively shortened and functionalized with ruthenium-based olefin metathesis catalysts. These catalyst-functionalized nanotubes were shown to be effective in the ring-opening metathesis polymerization of norbornene, resulting in rapid polymerization from the catalyst sites on the nanotube. It was found that high polymer molecular weights could be reached, and the molecular weight increased linearly with polymerization time. The resulting polynorbomene-functionalized nanotubes were found to exhibit solubility in organic solvents, while the starting materials and catalyst-functionalized nanotubes were completely insoluble. The polymerized materials were characterized by NMR, IR, DSC, AFM and TEM. Polystyrene and poly[(t-butyl acrylate)-b-styrene] with well-defined molecular weights and polydispersities were prepared by nitroxide-mediated free-radical polymerization. The homo- and block-copolymers were used to functionalize shortened single-walled carbon nanotubes (SWNTs) through a radical coupling reaction involving polymer-centered radicals generated at 125°C via loss of the stable free-radical nitroxide capping agent. The resulting polymer-SWNT composites were fully characterized and were found to be highly soluble in a variety of organic solvents. This solubility could also be altered through chemical modification of the appended polymers. The t-butyl groups of appended PtBA-b-PS could be removed to produce poly[(acrylic acid)-b-styrene]- functionalized carbon nanotubes. The resulting composite was found to form aggregates in a mixture of chloroform/methanol (v/v: 1/1), as determined by dynamic light scattering (DLS). / Thesis / Master of Science (MS)

The use of supercritical carbon dioxide (scCO₂) as a processing aid to help exfoliate nano-clays and improve their dispersion during melt blending in polymer matrices has been reported in the literature. One of the best processes in terms of improving the degree of nano-clay dispersion and composite mechanical properties was developed in our laboratory. This process allows the clay to be in direct contact with scCO₂ and expanding the clay-CO₂ mixture via rapid depressurization into a two-stage screw extruder to mix with the polymer pellets. However, composites with clay loading higher than 6.6 wt % were not reported. In addition, the scCO₂ aided processing method has not been applied to carbon nanotube (CNT) based composites. This dissertation initially focused on applying the scCO₂ aided processing technique to the field of CNT expansion and CNT/polymer composite preparation. The relationship with the expanded CNT morphology and the experimental conditions of the expansion procedure (including pressures, temperatures, exposure time, and depressurization rates) was studied. Microscopy results showed improved CNT dispersion in the polymer matrix and more uniform networks formed with the use of scCO₂, which indicated that CO₂ expanded CNTs are easier to disperse into the polymer matrix during the blending procedure. The CNT/ poly(phenylsulfone) (PPSF) composites prepared with scCO₂ aided method provided continuous improvements in Young's modulus up to the addition of 7 wt % CNTs. However, the Young's modulus of the composite prepared by means of conventional direct melt blending failed to increase beyond the addition of 1 wt % CNT. The second part of this work is concerned with the development of a semi-continuous process using scCO₂ to process polymer-clay composites with clay loading higher than 6.6 wt % (i.e. 10 wt %). Two major modifications are involved in the new procedure: exfoliating the nano-clay directly into the hopper filled with pellets followed by processing the composite immediately and sequentially mixing the clay into the melt. Transmission electron microscopy (TEM) and wide angle X-ray diffraction (WAXD) results show that this modified procedure help to reduce the clay collapse when processing the composites with high clay loadings. Surface modified montmorillonite (MMT) nano-clay/polypropylene (PP) composite at 10 wt % nano-clay with improved clay dispersion was obtained with increased modulus and tensile strength of 63 % and 16%, respectively, compared to the pure PP matrix. Additional mechanical property improvements for nano-clay based composites are then obtained with the use of high crystallinity polypropylene (HCPP) and polypropylene grafted with maleic anhydride (PP-g-MA). HCPP has higher crystallinity and stiffness than conventional PP and, therefore, composites made from HCPP have better mechanical properties to start with. PP-g-MA has polar groups grafted on the PP chains that promote the intercalation of PP with clay. By using the newly developed procedure, the HCPP nanocomposite at 10 wt % of nano-clay has a Young's modulus as high as 3.236 GPa, and the modulus of the 10% MMT/PP-g-MA sample is found to be 2.595 GPa, both higher than that of the composite prepared by the direct blending method and that of a composite based on a conventional PP matrix. / Ph. D.

Polymer nanocomposites have been proposed as lightweight replacements for traditional composite materials in various applications. Montmorillonite (MMT) and carbon nanotubes (CNTs) are two nanofillers which have accrued significant interest in the past 20 years due to their superior mechanical and electrical properties, respectively. However, efficient dispersion of the nanofiller and damage to CNTs prevent widespread utilization of these materials in polymer nanocomposites. Novel methods of nanocomposite generation combining the use of supercritical carbon dioxide (scCO2) with melt compounding have been investigated to overcome these issues. The focus of this work is on developing the scCO2 treatment of nanomaterial for thermoplastic nanocomposite generation. First, the supercritical carbon dioxide aided melt blending method was applied to nanoclay nanocomposites of Nylon 6/ and organoclay where the polymer may interact with the nanoclay surface. Second, the effect of scCO2 processing of CNTs was investigated with special consideration to the processing variables. Finally, a study was carried out to analyze the electrical conductivity of polycarbonate nanocomposites generated using CNTs deagglomerated by scCO2 processing. The initial focus of this dissertation is the use of supercritical carbon dioxide (scCO2) as a processing aid in the generation of nylon 6 nanocomposites in which the nylon 6 may interact with the nanoclay surface. Wide-angle X-ray diffraction, transmission electron microscopy, rheology, and tensile tests were carried out to investigate the effect of processing with scCO2 on the final composite morphology and properties. It was observed that mechanical properties of composites prepared with the scCO2 aided melt blending method were similar to or higher than those reported in the literature for samples prepared with twin screw compounding. At 7.6 wt% nanoclay the modulus value reaches 4.75 +/- 0.194 GPa which is one of the highest increases (1.7 GPa) reported for these materials processed at intermediate concentrations. Beyond 7.6 wt% the improvement due to scCO2 processing matched that of direct blending. The next objective of this work is to develop a method for the deagglomeration of commercially available multi-walled carbon nanotubes (MWCNTs) by manipulating processing variables and observing carbon nanotube aspect ratios after deagglomeration. High levels of deagglomeration of Baytubes C 150 P and Nanocyl NC-7000 MWCNT agglomerates were observed, resulting in 30 fold and 50 fold decreases in bulk density, respectively, with median agglomerate sizes < 8 um in diameter. These results were obtained while retaining the aspect ratio of the as-received nanomaterial, irrespective of the MWCNT agglomerate morphology. It was found that the supercritical temperature and pressure of 40 deg C and 7.86 MPa were the optimal temperature and pressure for maximum deagglomeration without damaging the MWCNTs. The final goal of this work is to apply the scCO2 aided melt blending process to generate polycarbonate/ carbon nanotube (CNT) nanocomposites with enhanced electrical conductivity and improved dispersion while maintaining the aspect ratio of the as-received CNTs. Different degrees of scCO2 processed Baytubes C 150 P CNT were benignly deagglomerated with scCO2 resulting in 5 fold (5X), 10X, and 15X decreases in bulk density from the as-received CNTs. The CNT were melt compounded with polycarbonate using single screw melt extrusion and compression molded into plaques. A surface conductivity of 4.8 x 10-8 +/- 2.0 x 10-9 S was observed for samples prepared with the scCO2 aided melt blending at 15X scCO2 processing. Electrical percolation thresholds as low as 0.83 wt% were observed for composites prepared with 15X CNTs using the scCO2 aided melt blending method, while concentrations as high as 1.5% are required without scCO2 processing. The percolation concentration in nanocomposites prepared with 15X scCO2 processing and single screw extrusion is competitive with values reported for similar nanocomposites generated using twin screw melt compounding in the literature. Optical microscopy, transmission electron microscopy, and rheology were used to investigate the dispersion and mechanical network of CNTs in the nanocomposites. The dispersion of CNTs generally improved with scCO2 processing compared to direct melt blending but was found to be significantly worse than that of twin screw melt compounded nanocomposites from the literature. Because the percolation thresholds are similar with substantially different extents of dispersion, the importance of maintaining longer CNTs during nanocomposite generation is emphasized. / Ph. D.

In this study, the effects of proton irradiation on carbon nanotube (CNT)-epoxy composites are investigated for potential applications in radiation shielding for spacecraft. CNT-epoxy composites were prepared using multiwall and single wall CNTs and exposed to proton beams of energies ranging from 6 MeV to 12 MeV. The nanocomposites shielding capabilities against the different energetic proton beams were measured by tracking the beam's energy before and after penetrating the samples. The microstructures of the samples were characterized using scanning electron microscopy (FESEM). The effect of proton irradiation on the electrical resistivity was measured using a high resolution multimeter. Finally the influence of the irradiation on the mechanical properties, such as the elastic modulus and hardness, was probed using instrumented nanoindentation tests. The proton stopping power of the epoxy was shown to be unchanged by the addition of CNTs, which is a promising result since the hardness of the samples was shown to be increased by addition of CNTs. Unfortunately, however, the surface of the samples proved to be too rough for nanoindentation to yield more detailed results. This was due to the use of a diamond saw in cutting the samples to size. The addition of CNTs was shown to reduce the volume electrical resistivity of the neat epoxy by almost five orders of magnitude and the irradiation further reduced it by a factor of 2-16. / Master of Science

Carbon nanotubes (CNTs) are a relatively new allotrope of carbon that possess very unique and exciting physical characteristics. However, much is still unknown regarding their physical structure and chemical reactivity. The focus of this dissertation is to utilize the chemical modification of these filamentous carbon structures as a probe to investigate the structure and reactivity of carbon nanotubes. Also discussed is the ability of CNTs, once chemically modified, to interact with specific polymer matrices and how the addition of modified and unmodified CNTs affects the physical properties of these matrices.

Carbon nanostructures have been extensively used in different applications; ranging from electronic and optoelectronic devices to energy conversion. The interest stems from the fact that covalently bonded carbon atoms can form a wide variety of structures with zero-, one- and two-dimensional configuration with different physical properties. For instance, while fullerene molecules (zero-dimensional carbon structures) realize semiconductor behavior, two-dimensional graphene shows metallic behavior with exceptional electron mobility. Moreover the possibility to even further tune these fascinating properties by means of doping, chemical modification and combining carbon based sub-classes into new hybrid structures make the carbon nanostructure even more interesting for practical application.  This thesis focuses on synthesizing SWCNT and different C60 one-dimensional structures as well as tuning their properties by means of different chemical and structural modification. The purpose of the study is to have better understanding of the synthesis and modification techniques, which opens for better control over the properties of the product for desired applications. In this thesis carbon nanotubes (CNTs) are grown by chemical vapor deposition (CVD) on iron/cobalt catalyst particles. The effect of catalyst particle size on the diameter of the grown CNTs is systematically studied and in the case of SWCNTs it is shown that the chirality distribution of the grown SWCNTs can be tuned by altering the catalyst particle composition. In further experiments, incorporation of the nitrogen atoms in SWCNTs structures is examined. A correlation between experimental characterization techniques and theoretical calculation enable for precise analysis of different types of nitrogen configuration in SWCNTs structure and in particular their effect on growth termination and electronic properties of SWCNTs are studied. C60 one-dimensional structures are grown through a solution based method known as Liquid-liquid interfacial precipitation (LLIP). By controlling the crystal seed formation at the early stage of the growth the morphology and size of the grown C60 one-dimensional structures where tuned from nanorods to large diameter rods and tubes. We further introduce a facile solution-based method to photo-polymerize the as-grown C60 nanorods, and show that such a method crates a polymeric C60 shell around the nanorods. The polymeric C60 shell exhibits high stability against common hydrophobic C60 solvents, which makes the photo-polymerized nanorods ideal for further solution-based processing. This is practically shown by decoration of both as grown and photo-polymerized nanorods by palladium nanoparticles and comparison between their electrochemical activities. The electrical properties of the C60 nanorods are also examined by utilizing a field effect transistor geometry comprising different C60 nanorods. In the last part of the study a variant of CNT is synthesized in which large diameter, few-walled CNTs spontaneously transform to a collapsed ribbon shape structure, the so called collapsed carbon nanotube (CCNT). By inserting C60 molecules into the duct edges of CCNT a new hybrid structure comprising C60 molecules and CCNT is synthesized and characterized. A further C60 insertion lead to reinflation of CCNTs, which eventually form few-walled CNT completely filled with C60 molecules.

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