Thesis (MTech (Chemical Engineering))--Cape Technikon, Cape Town, 2001. / Carbon-in-pulp technology is used extensively in the mining industry to recover metal cyanides from solution. Also this technology has found increasing application in the gold mining sector, replacing the less efficient zinc precipitation procedure. The extensive use of carbon in such processes have prompted many researchers to investigate the mechanism of metal cyanide adsorption. Not only has this provided many viable theories in the understanding of the mechanism, but has also led to an improved understanding of the effects of the various operating conditions on the ClP circuit. Also the modelling of this process has resulted in proposed rate equations of which the famous "kn" model is the most widely used in design. This is a single rate equation that could result in significant errors and hence a dual resistance model was developed. However this model is mathematically complex. Recently in an attempt to overcome the shortcomings of previous models, empirical calculations to accurately describe adsorption kinetics were developed at the Cape Technikon. These correlations were derived using batch experimental data. In this study the focus was on modeling the adsorption process on a continuous scale using a laboratory scale cascade system. This study utilized the fact that solution concentration is the main driving force for aurocyanide adsorption onto activated carbon and that carbon loading has an indirect effect on adsorption kinetics. The metal was ultimately tested against actual plant data and provided very accurate results.

Thesis (MTech(Chemical engineering))--Cape Technikon, Cape Town, 2001 / Over the years the carbon-in-pulp technology has been refined to become the highly efficient process that is used in our present-day system of recovering dissolved gold from cyanide leached pulps. The efficiency of a CIP circuit mainly depends on the effectiveness ofthe adsorption section as it not only determines the amount of soluble gold lost in the residues, but also indirectly affects the function of the other processes in the plant. Research in this area has declined over the past few years as a result of a decrease in the gold price. It is now more than ever important to investigate the operating conditions ofthe adsorption process to ensure that a highly effective system is maintained.The adsorption of gold cyanide onto activated carbon is to a large extent dependent on maintaining operating conditions well above those of equilibrium. The Freundlich and the Langmuir isotherms have been used by many researchers to describe the equilibrium conditions of the adsorption process. The general practice in the carbonin- pulp technology is to use an isotherm for the prediction of a circuit's performance. As confidence has increased in the reliability of these predictions, it has become important to acquire knowledge of the equilibrium condition that is driving the process. Previous research findings have indicated that the equilibrium isotherm of gold cyanide adsorption onto activated carbon is influenced by changes in the adsorption conditions down the adsorption train. This equilibrium or isotherm shift may lead to errors in the prediction of gold adsorption rates, which results in the filct that the simulations of the performance of the CIP circuits are not reliable. In this study the aim was to investigate the combined influence of various operating conditions on the adsorption equilibrium

Thesis (MTech (Chemical Engineering))--Cape Technikon, Cape Town, 2000 / Due to equilibrium constraints and the relatively slow kinetics of the cyanidation of gold ores, calcium or potassium cyanide is added to the leaching stage in excess to that required theoretically. This, in many situations, result in large concentrations of free cyanide present in the effluent streams from gold plants. In view of the toxicity of cyanide and the fact that cyanide is fatal in small dosages, authorities have been forced to tigl1ten up plant discharge regulations. Therefore, it is vital to remove cyanide from industrial effluent, not only to meet standard requirements, but also to recover the cyanide as a means of reducing chemical costs. The aim of this study is to recover, rather than destroy, free cyanide from effluent streams via a metal impregnated carbon-in-column configuration. The first part of the study focused on the mechanism of free cyanide recovery by metal impregnated carbon and the factors influencing the kinetics of the process in a batch reactor. The second part concentrates on the optimisation of such a process m a column configuration, and subsequently to recover the cyanide from the carbon. In the batch experiments it was found that impregnated metal carbon outperformed virgin carbon for free cyanide removal both from a kinetic and equilibrium point of view. Furthermore: the presence of other metal cyanides in solution with free cyanide has a negligible effect on the performance of the metal (silver) impregnated activated carbon to remove free cyanide. Moreover, scanning electron micrographs revealed distinct differences in appearance of metal impregnated carbons, which ultimately responds differently to the removal of free cyanide. Although the kinetics of adsorption in the column experiments was found to be slower when compared to that experienced in a batch reactor, preliminary results show that a column configuration could be suitable for a free cyanide recovery on a large scale. Furthemore, a sensitivity analysis using the kinetics of adsorption and equilibrium cyanide loading as criteria, has been conducted on the column configuration. In these studies the effects of different bed volumes, competitive adsorption with other species present, different flow rates, different column diameters and initial cyanide concentrations on the process have been evaluated. These results were plotted as break-through curves, and the mass transfer zone (MTZ) was determined. It was found that impregnation in an air atmosphere yields a product with a higher capacity than in a nitrogen atmosphere, compromising carbon through combustion. Under a nitrogen atmosphere a more robust product is formed. As can be expected, lower linear velocities and/or larger bed volumes as well as lower initial free cyanide concentrations improve the fraction of cyanide removed in a column configuration.

Thesis (MTech (Chemical engineering)--Cape Technikon, Cape Town, 2001 / Over the years the carbon-in-pulp technology has been refined to become the highly efficient process that is used in our present-day system of recovering dissolved gold from cyanide leached pulps. The efficiency of a CIP circuit mainly depends on the effectiveness ofthe adsorption section as it not only determines the amount of soluble gold lost in the residues, but also indirectly affects the function of the other processes in the plant. Research in this area has declined over the past few years as a result of a decrease in the gold price. It is now more than ever important to investigate the operating conditions ofthe adsorption process to ensure that a highly effective system is maintained. The adsorption of gold cyanide onto activated carbon is to a large extent dependent on maintaining operating conditions well above those of equilibrium. The Freundlich and the Langmuir isotherms have been used by many researchers to describe the equilibrium conditions of the adsorption process. The general practice in the carbonin- pulp technology is to use an isotherm for the prediction of a circuit's performance. As confidence has increased in the reliability of these predictions, it has become important to acquire knowledge of the equilibrium condition that is driving the process. Previous research findings have indicated that the equilibrium isotherm of gold cyanide adsorption onto activated carbon is influenced by changes in the adsorption conditions down the adsorption train. This equilibrium or isotherm shift may lead to errors in the prediction of gold adsorption rates, which results in the filct that the simulations of the performance of the CIP circuits are not reliable.