abstract: Increasing demand for reducing the stress on fossil fuels has motivated automotive industries to shift towards sustainable modes of transport through electric and hybrid electric vehicles. Most fuel efficient cars of year 2016 are hybrid vehicles as reported by environmental protection agency. Hybrid vehicles operate with internal combustion engine and electric motors powered by batteries, and can significantly improve fuel economy due to downsizing of the engine. Whereas, Plug-in hybrids (PHEVs) have an additional feature compared to hybrid vehicles i.e. recharging batteries through external power outlets. Among hybrid powertrains, lithium-ion batteries have emerged as a major electrochemical storage source for propulsion of vehicles. In PHEVs, batteries operate under charge sustaining and charge depleting mode based on torque requirement and state of charge. In the current article, 26650 lithium-ion cells were cycled extensively at 25 and 50 oC under charge sustaining mode to monitor capacity and cell impedance values followed by analyzing the Lithium iron phosphate (LiFePO4) cathode material by X-ray diffraction analysis (XRD). High frequency resistance measured by electrochemical impedance spectroscopy was found to increase significantly under high temperature cycling, leading to power fading. No phase change in LiFePO4 cathode material is observed after 330 cycles at elevated temperature under charge sustaining mode from the XRD analysis. However, there was significant change in crystallite size of the cathode active material after charge/discharge cycling with charge sustaining mode. Additionally, 18650 lithium-ion cells were tested under charge depleting mode to monitor capacity values. / Dissertation/Thesis / Masters Thesis Mechanical Engineering 2016

Energy management strategies for charge sustaining hybrid electric vehicles reduce fuel power consumption from the engine and electric power consumption from the motor while meeting output power demand. The equivalent consumption minimization strategy is a real time control strategy which uses backward facing models and an equivalence ratio to calculate the lowest total fuel power consumption. The equivalence ratio quantifies the fuel power to battery power conversion process of the hybrid electric vehicle components and therefore quantifies electric power consumption in terms of fuel power consumption. The magnitude of the equivalence ratio determines when the hybrid electric vehicle commands a conventional, electric, or hybrid mode of operation. The equivalence ratio therefore influences the capability of the control strategy to meet charge sustaining performance. Willans line models quantify the input power to output power relationship for powertrain and drivetrain components with a linear relationship and a constant offset. The hybrid electric vehicle model performance is characterized using three Willans line models in the equivalent consumption minimization strategy. The slope of the Willans line models, or marginal efficiency, is used to generate a single equivalence ratio which quantifies the fuel to battery energy conversion process for the hybrid electric vehicle. The implementation of a Willans line based equivalent consumption minimization strategy reduces total fuel power consumption while achieving charge sustaining performance over mild and aggressive drive cycles. / Master of Science / The charge sustaining hybrid electric vehicle in this paper generates output power with an internal combustion engine powered by a fuel tank and an electric traction motor powered by a battery pack. Hybrid electric vehicle energy management strategies generate torque commands to meet output power demand based on the minimum total input power from both the fuel tank and battery pack. Willans line models simplify the energy management strategy by quantifying the output power to input power relationship, or efficiency, of each component with a linear slope and constant offset. The use of Willans line models quantifies the efficiency of the hybrid electric vehicle with three linear relationships. Energy management strategies also ensure the battery pack starts and ends at the same operating condition to maintain charge sustaining performance. Charge sustaining hybrid electric vehicles therefore use the battery pack as an energy buffer and do not need to be charged by an external power supply since all energy comes from fuel. The output to input power relationship of Willans line models quantifies the power conversion of the hybrid electric vehicle and coupled to a term which accounts for changes in the battery pack. The use of Willans line models in hybrid electric vehicles effectively generates torque commands to the engine and motor while improving fuel economy and maintaining charge sustaining performance.

The automotive industry is undertaking major technological steps in an effort to reduce emissions and fight climate change. To reduce the reliability on fossil fuels a lot of research is invested into electric motors (EM) and their applications. One such application is plug-in hybrid electric vehicles (PHEV), in which internal combustion engines (ICE) and EM are used in combination, and take turns to propel the vehicle based on driving conditions. The main optimization problem of PHEV is to decide when to use which motor. If this optimization is done with respect to emissions, the entire electric charge should be used up before the end of the trip. But if the charge is used up too early, latter driving segments for which the optimal choice would have been to use the EM will have to be done using the ICE. To address this optimization problem, we studied the fuel consumption during different driving conditions. These driving conditions are characterized by hundreds of sensors which collect data about the state of the vehicle continuously when driving. From these data, we constructed 150 seconds segments, including e.g. vehicle speed, before new descriptive features were engineered for each segment, e.g. max vehicle speed. By using the characteristics of typical driving conditions specified by the Worldwide Harmonized Light Vehicles Test Cycle (WLTC), segments were labelled as a highway or city road segments. To reduce the dimensions without losing information, principle component analysis was conducted, and a Gaussian mixture model was used to uncover hidden structures in the data. Three machine learning regression models were trained and tested: a linear mixed model, a kernel ridge regression model with linear kernel function, and lastly a kernel ridge regression model with an RBF kernel function. By splitting the data into a training set and a test set the models were evaluated on data which they have not been trained on. The model performance and explanation rate obtained for each model, such as R2, Mean Absolute Error and Mean Squared Error, were compared to find the best model. The study shows that the fuel consumption can be modelled by the sensor data of a PHEV test fleet where 6 features contributes to an explanation ratio of 0.5, thus having highest impact on the fuel consumption. One needs to keep in mind the data were collected during the Covid-19 outbreak where travel patterns were not considered to be normal. No regression model can explain the real world better than what the underlying data does. / Fordonsindustrin vidtar stora tekniska steg för att minska utsläppen och bekämpa klimatförändringar. För att minska tillförlitligheten på fossila bränslen investeras en hel del forskning i elmotorer (EM) och deras tillämpningar. En sådan applikation är laddhybrider (PHEV), där förbränningsmotorer (ICE) och EM används i kombination, och turas om för att driva fordonet baserat på rådande körförhållanden. PHEV: s huvudoptimeringsproblem är att bestämma när man ska använda vilken motor. Om denna optimering görs med avseende på utsläpp bör hela den elektriska laddningen användas innan resan är slut. Men om laddningen används för tidigt måste senare delar av resan, för vilka det optimala valet hade varit att använda EM, göras med ICE. För att ta itu med detta optimeringsproblem, studerade vi bränsleförbrukningen under olika körförhållanden. Dessa körförhållanden kännetecknas av hundratals sensorer som samlar in data om fordonets tillstånd kontinuerligt vid körning. Från dessa data konstruerade vi 150 sekunder segment, inkluderandes exempelvis fordonshastighet, innan nya beskrivande attribut konstruerades för varje segment, exempelvis högsta fordonshastighet. Genom att använda egenskaperna för typiska körförhållanden som specificerats av Worldwide Harmonized Light Vehicles Test Cycle (WLTC), märktes segment som motorvägs- eller stadsvägsegment. För att minska dimensioner på data utan att förlora information, användes principal component analysis och en Gaussian Mixture model för att avslöja dolda strukturer i data. Tre maskininlärnings regressionsmodeller skapades och testades: en linjär blandad modell, en kernel ridge regression modell med linjär kernel funktion och slutligen en en kernel ridge regression modell med RBF kernel funktion. Genom att dela upp informationen i ett tränings set och ett test set utvärderades de tre modellerna på data som de inte har tränats på. För utvärdering och förklaringsgrad av varje modell användes, R2, Mean Absolute Error och Mean Squared Error. Studien visar att bränsleförbrukningen kan modelleras av sensordata för en PHEV-testflotta där 6 stycken attribut har en förklaringsgrad av 0.5 och därmed har störst inflytande på bränsleförbrukningen . Man måste komma ihåg att all data samlades in under Covid-19-utbrottet där resmönster inte ansågs vara normala och att ingen regressionsmodell kan förklara den verkliga världen bättre än vad underliggande data gör.