M. Tech. Mechanical Engineering. / Discusses the economiser design to absorb as much heat as possible within the flue gases. Fly ash particles, a product of combustion, entrained in the flue gas of the furnace part of the boiler in coal fired boilers, affect economiser thermal performance by causing erosive wear and scale on the outer surface of the economiser tubes along the flow path, which in turn increases the thermal resistance characterisation of coals in relation to combustion behaviour traditionally relies on staged quenching of the reaction and subsequent gravimetric analysis of the remaining sample. Three typical steam-raising coals are compared with regard to reactivity and broadly examined relative to their petro-graphic constituents and other standard laboratory tested samples. A significant correlation was found between the ignition temperature and the hydrogen or carbon ratio determined by the ultimate analysis, inter alia, the erosion rate and the heat transfer rate.