Carbon fibers (CF) are a material with a composition of over 90% carbon, which has high mechanical properties and low density. This unique combination of properties makes it requirable in applications such as vehicles, aerospace, wind power, and space industries. Commercially made CF are made using the fossil raw material polyacrylonitrile (PAN). In order to make a more sustainable precursor fiber (PF), this project has focused on other raw materials; cellulose and lignin. The PFs were produced with a cellulose and lignin mixture (70:30 wt%). In order to make a more green production of PF, cold alkali system was used as the solution in conjunction with wet spinning with an acid:salt coagulation bath. The acid:salt baths used was the P system with phosphoric acid and ammonium dihydrogen phosphate (ADHP), and the S system with sulphuric acid and sodium sulphate with varying concentrations of both acid and salt. The objectives for this thesis was to evaluate the effect of the acid:salt coagulation bath composition, as well as the spin finish. This was done using tensile tests where Young’s modulus, strain to failure, and tensile strength (TS) were determined. The spin finish was evaluated using thermogravimetric analysis (TGA). The results showed that the P system had a significantly higher Youngs modulus and tensile strength compared to the S system, whilst the S system had a higher strain to failure. For the different concentrations of the S system, the tensile tests showed no significant difference between the concentrations. The fibers contained more phosphorus when ADHP was added to the spin finish, making them more flame retardant.

Carbon fiber (CF) is predominantly produced from fossil-based sources and is therefore an area of interest for further development towards a more sustainable society. The purpose of this thesis work was to investigate the possibility of producing precursor fibers (PFs) for CF production from a blend of renewable cellulose andlignin. Cellulose, which is used to some extent for CF production, was chosen, while the possibility of adding lignin was investigated in hope of increasing the gravimetric yield of the CF production. Blends of softwood kraft cellulose pulp (SKP) and softwood kraft lignin (SKL) were dissolved in an alkaline (NaOH) solvent system at different cellulose/lignin ratios. A total of eight dopes were prepared (SKP/SKL ratios of 100/0–60/40 wt./wt.) with total dope concentrations ranging from 4.5 wt.% to 9.2 wt.%. The addition of SKL resulted in dark colored dopes with viscosities of which mainly appeared to depend on the SKP concentration. The dopes were wet spun, resulting in continuously spun PFs. The PFs showed on an increasing pyrolysis yield with increased SKL content but decreasing mechanical properties. However, process optimization was not included in the work, subsequently leading to the assumption that greater values on mechanical properties can be achieved. A pure SKP PF and a SKP-SKL (70/30 wt./wt.) PF were successfully thermally converted into CFs by carbonization at 1000 °C. The PF containing SKL had a total gravimetric yield more than twice as high as the pure SKP PF, 28 wt.% and 12 wt.%, respectively. Thereby, the addition of SKL seems to have a positive impact on the CF yield when utilizing a NaOH(aq) solvent system. This thesis work has become a base for the future work towards the development of CFs from wet spun cellulose-lignin PFs in the NaOH(aq) solvent system.