<p>U disertaciji je elaborirana mogućnost primene relaksirajućih otvora kod istiskivanja delova sa ozubljenjem u cilju smanjenja parametara procesa. Primenjena su dva modela deformisanja, kada je otvor u pripremku i kada je otvor u žigu. Metodom gornje granice izvr&scaron;ena je teorijska analiza procesa i kreirano re&scaron;enje na osnovu koga su određeni deformaciona sila, pritisak na žig i promena geometrije dela. Pomoću eksperimenta istiskivanja i numeričke simulacije procesa izvr&scaron;ena je verifikacija teorijskog re&scaron;enja. Teorijski, eksperimentalni i rezultati simulacije procesa su pokazali da primena relaksirajućih otvora na analizirane tipove ozubljenja dovodi do smanjenja deformacione sile i pritiska u procesu.</p> / <p>Possibility of flow relief openings applying in cold extrusion of gear-like elements in order to reduce the process parameters is elaborated in this thesis. Two different deformation models are analysed: when the opening is in the billet and when the opening is in the punch. Upper bound method was applied for the process analysis and determination of deformation force, punch pressure and change of part geometry. Extrusion experiment and numerical simulation of process are used for verification of theoretical solution. Theoretical, experimental and numerical results confirmed that application of flow relief openings enables reduction of deformation force and punch pressure in the process of gear-like elements extrusion.</p>

VOTAVOVÁ Jitka: Bulk forming technology of sandwich coil insert. The project elaborated in frame of engineering studies branch M-STG. The project is submitting design of technology production of the sandwich coil insert - from aluminium alloys AlMn1 ČSN 424432. Production sequence was proposed upon linear analyse of bulk forming especially to extrusion and upsetting. Technological calculations were made. Maschine was select automatic transfer press TPM8, nominal power 1 000 kN (producer SMERAL Brno). Extruder will make from tool steel 19 436.8, clamp ring from tool steels 19 436.8 and extrusion die from tool steel 19 436.8. Heat-treatment extruder and clamp ring according to drawing.

HONDL Jiří: Production of short shaft by extrusion. The project prepared as part of the Master-degree studies in the Engineering technology concerns the technology design for manufacturing a short shaft by extrusion. On the basis of the study cold forming methods and problems and following technical calculations was designed a four steps process of forming. Semifinished product has a cylinder shape with a diameter of 18mm and a length of 51,2mm. The production is designed for automatic multistage press TPZK 25 with nominal pressing force of 5 000kN from Czech producer and supplier of machinery Šmeral Brno company. Tools are made of tool steel, extrusion punch and extrusion die is designed of 19 830.4 steel, and extrusion die´s band is designed of 19 733.4 steel. Tools are designed to be improved by hardening and drawing.

The project elaborated in frame of engineering studies branch Engineering technology submitted technology design of manufacturing a control element by extrusion – part of aluminium alloy EN AW 6082. On the base of literature study of the cold forming problems and calculations was designed procedure on one operation. Semi-finished product was chosen cut block rods with a diameter of 43.5 mm and length of 17,4 mm. The production is designed for toggle stamping press LLR 400 (producer Šmeral Brno a.s.) with a nominal force 4000 kN. Extrusion punch and extrusion die are made of steel alloy 19 830.4 heat-worked according to drawing documentation.

A cold extrusion process has been developed to tailor a porous structure from polymeric waste. The use of an extruder to manufacture acoustic materials from recycled waste is a novel idea and the author is not aware of any similar attempts. The extruder conveys and mixes the particulates with a reacting binder. The end result is the continuous production of bound particulates through which a controlled amount of carbon dioxide gas that is evolved during the reaction is used to give the desired acoustic properties. The cold extrusion process is a low energy consuming process that reprocesses the post manufacturing waste into new vibro-acoustic products that can be used to meet the growing public expectations for a quieter environment. The acoustical properties of the developed products are modelled using Pade approximation and Johnson-Champoux-Allard models. Applications for the developed products are widespread and include acoustic underlay, insulation and panels in buildings, noise barriers for motorways and railway tracks, acoustic insulation in commercial appliances and transport vehicles.

OSTŘÍŽEK Lukáš: Bulk forming technology of thread insert The Master's degree project, 2nd form, summer semester, academic year 2009/2010, educational group 5O/60 Mechanical Engineering - Manufacturing Technology, Brno University of Technology, Faculty of Mechanical Engineering, Institute of Manufacturing Technology, Dept. of Metal Forming and Plastics, May 2010. This project solves the manufacturing process of " Thread insert " part by technology of bulk forming. Part is made of 11 320 5R steel. Semifinished product has cylinder shape with dimensions of O13,5h11 – 9,1±0,2 mm. This part is made during five bulk forming operations on the HATEBUR AKP 3-5.

TŘEŠTÍK Jakub: Metal forming production of spring bush by cold extrusion. The Master’s degrese project, 2nd form, summer semester, academic year 2009/2010, educational group 5O/60, Mechanical Engineering – Manufacturing Technology, Brno University of Technology, Fakulty of Mechanical Engineering, Institute of Manufacturing Technology, Dept. Of Metal Forming and Plastic, May 2010. This project sloves the manufacturing proces sof “Spring bush” part by technology of cold extrusion. Part is made of 12 122.3 steel. Semifinished product has a cylinder shape with dimensions O29-24 mm. This part is made during four bulk forming operations on the TPZK 25 Šmeral Brno, a.s.

The purpose of the diploma thesis elaborated during studies of Engineering technology is to project the technological process for production of brake hose end made of 12010.3 steel by cold forming. Based on the study of the cold forming problems and following technical calculations of the production process was designed a 3 steps process of forming. As a semiproduct was chosen wire stub with a diameter of 11.2 mm and a length of 27mm. The production is designed for automatic multistage press TPZK 25 from local manufacturers Šmeral Brno, a.s.

The diploma thesis suggests a producing plan of the cover nut using cold forming technology. The component will be made of the structural steel 11 320 5R. Size of its assumed annual production is 800 000 pieces. The best option was chosen from four suggested production versions. A wire with a diameter of 13.2 mm was designed as a semi-product. The component will be made in four forming operations. Roll forming machine TPM 8 (produced by Šmeral Brno) with a nominal force of 1000 kN was elected for the proposed manufacturing technology. Drawing documentation was elaborated, which includes drawing of the rolling tool assembly and drawing of tools for 3rd operation (backward extrusion). The results of the economic evaluation shows that the production cost of one nut is 1 CZK.

A cold extrusion process has been developed to tailor a porous structure from polymeric waste. The use of an extruder to manufacture acoustic materials from recycled waste is a novel idea and the author is not aware of any similar attempts. The extruder conveys and mixes the particulates with a reacting binder. The end result is the continuous production of bound particulates through which a controlled amount of carbon dioxide gas that is evolved during the reaction is used to give the desired acoustic properties. The cold extrusion process is a low energy consuming process that reprocesses the post manufacturing waste into new vibro-acoustic products that can be used to meet the growing public expectations for a quieter environment. The acoustical properties of the developed products are modelled using Pade approximation and Johnson-Champoux-Allard models. Applications for the developed products are widespread and include acoustic underlay, insulation and panels in buildings, noise barriers for motorways and railway tracks, acoustic insulation in commercial appliances and transport vehicles.