Core engine icing has been recognized to affect a wide variety of engines since the 1990's. This previously unrecognized form of icing occurs in flights through high altitude convective regions and vicinity of thunderstorms. Engine icing events involve power loss or damage associated to the engine core, namely instabilities such as compressor surge, stall, engine rollback and even combustor flameout events. The effects on compressor performance are significant in understanding the response of the engine to atmospheric ice ingestion. A one-dimensional axisymmetric flow model is used to simulate the continuous phase through the compressor. The steady state operation of dry air is validated with an industrial database. By changing an exit throttle, the point where the dry compressor mass flow rate slowly starts to drop, is predicted. The stage that is the first to locally collapse, causing the remaining stages and eventually the complete compressor failure, is determined. The continuous flow model is then coupled with a Lagrangian model for the discrete phase in a framework that conserves mass, momentum and energy. From numerical simulations of the coupled, continuous-discrete phase flow model, it is observed that a rematching of the stages across the compressor occurs with increasing ice flow rates to accommodate loss of energy to the ice flow. The migration of the operating point towards the stall point at the rear stage eventually causes the compressor to stall. The onset of stall is characterized by initial oscillations followed by a rapid decay of pressures of the last stage with the instability traveling quickly towards the front of the compressor. Effectively, a reduction in the compressor stall margin is observed as the ice flow rate increases. Further, the relevance of factors such as blockage due to discrete particles and break/splash semi-empirical models in the icing physics, are analyzed through parametric studies. Conclusions are drawn that underscore the influence of the assumptions and models in prediction of the flow behavior in the presence of ice ingestion. Smaller ice crystal diameters have a greater influence on the gas flow dynamics in terms of a higher reduction in surge margin. The break empirical model for ice crystals and splash model for the droplets that are used to calculate the secondary particle size upon impact with rotor blades have a significant influence on the gas flow predictions.

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<p>  </p> <p>The focus of this work was to characterize the overall performance effects due to altering the stagger angle of a variable inlet guide vane (VIGV) on a multistage axial compressor. Data were collected from the Purdue three-stage axial compressor (P3S). The stagger angle from the VIGV was varied thrice from the baseline configuration in increments of 5 degrees resulting in four configurations with angles of 4 deg, 9 deg, 14 deg, and 19, where the baseline configuration was 9 degrees. </p> <p>Compressor performance data were collected and analyzed for each stagger angle configuration along three corrected speeds (68%, 80%, 100%). Each speedline consisted of approximately six loading conditions for which the corrected mass flow rate was matched for each configuration to allow for a basis of comparison among the configurations. Stalling mass flow rates and stall inception were also investigated. Total pressure and total temperature rakes were installed throughout the compressor to investigate the performance at interstage locations for each loading condition. In addition to the rakes, static pressure taps were distributed along the compressor and unsteady pressure measurements were distributed circumferentially. Capacitance probes were installed over each of the three rotors to evaluate rotor tip clearance measurements during the tests. The effects of the stagger angle on the stability margin of the compressor were also characterized. Each speedline presented, thus, includes a representative stall point in addition to the six loading conditions where detailed flow field traverses were conducted. </p> <p>The results of this investigation showed that while the total pressure ratio (TPR) increased as the stagger angle decreased, the stability margin was reduced. The opposite trend was observed with a decrease in overall TPR across the compressor and an increase in stability margin for increased stagger angles. Based on findings from previous authors, this trend was anticipated. A similar metric for monitoring compressor performance is isentropic efficiency. This investigation utilized both temperature-based and torque-based isentropic efficiency. The greatest effect of the VIGV stagger angle on compressor isentropic efficiency occurred at the lowest loading conditions, and there was no discernible impact on isentropic efficiency at high loading conditions for this case. As VIGVs typically have the greatest impact on off-design conditions, this trend was expected. The varied stagger angle configurations had no discernible effect on the type of stall inception mechanism experienced by the compressor. The primary effect on stall that was consistent across the configurations was a noticeable increase in the duration and strength of modal oscillations present throughout the compressor with increased stagger angles, indicating an increase in stability. </p> <p>The data collected and presented herein provide a unique, robust dataset to improve understanding of the effects of changing stagger angles on variable inlet guide vanes on multistage axial compressors. These data correspondingly provide a unique training set and validation method for predictive technology. </p>

Axial compressors are used in a wide variety of aerodynamic applications and are one of the most important components in aero-engines. The operability of compressors is however limited at low-mass flow rates by fluid dynamic instabilities such as stall and surge. These instabilities can lead to engine failure and loss of engine power which can compromise the aircraft safety and reliability. Therefore, a better understanding of how stall occurs and the causes behind its inception is extremely important. In the vicinity of the stall line, the flow field is inherently unsteady due to the interactions between adjacent rows of blades, formation of separation cells, and the viscous effects including shock-boundary layer interaction. Accurate modeling of these phenomena requires a proper set of stable and accurate boundary conditions at the rotorstator interface that conserve mass, momentum and energy, while eliminating false reflections. As a part of this effort, an existing 3D Navier-Stokes analysis for modeling single stage compressors has been modified to model multi-stage axial compressors and turbines. Several rotor-stator interface boundary conditions have been implemented. These have been evaluated for the first stage (a stator and a rotor) of the two stage fuel turbine on the space shuttle main engine (SSME). Their effectiveness in conserving global properties such as mass, momentum, and energy across the interface, while yielding good performance predictions has been evaluated. While all the methods gave satisfactory results, a characteristic based approach and an unsteady sliding mesh approach are found to work best. Accurate modeling of the formation of stall cells requires the use of advanced turbulence models. As a part of this effort, a new advanced turbulence model called Hybrid RANS/KES (HRKES) has been developed and implemented. This model solves Menter's k--SST model near walls and switches to a Kinetic Eddy Simulation (KES) model away from walls. The KES model solves directly for local turbulent kinetic energy and local turbulent length scales, alleviating the grid spacing dependency of the length scales found in other Detached Eddy Simulation (DES) and Hybrid RANS/LES (HRLES) models. Within the HRKES model, combinations of two different blending functions have been evaluated for blending the near wall model to the KES model. The use of realizability constraints to bound the KES model parameters has also been studied for several internal and external flows. The current methodology is used in the prediction of the performance map for the NASA Stage 35 compressor configuration as a representative of a modern compressor stage. The present approach is found to satisfactory predict the onset of stall. It is found that the rotor blade tip leakage vortex and its interaction with the shock wave is mainly the reason behind the stall inception in this compressor stage.