The overall purpose of this research is to develop a real-time ultrasound based system for controlling robotic weld quality by monitoring the weld pool. The concept of real-time weld quality control is quite broad, and this work focuses on weld penetration depth monitoring and control with laser ultrasonics. The weld penetration depth is one of the most important geometric parameters that define the weld quality, hence remains a key control quantity. This research focuses on the implementation and optimization of the laser phased array generation unit and the development of signal analysis algorithms to extract the weld penetration depth information from the received ultrasonic signals. The system developed is based on using the phased array technique to generate ultrasound, and an Electro-Magnetic Acoustic Transducer (EMAT) as a receiver. The generated ultrasound propagates through the weld pool and is picked up by the EMAT. A transient FE model is built to predict the temperature distribution during welding. An analytical model is developed to understand the propagation of ultrasound during real-time welding and the curved rays are numerically traced. The cross-correlation technique has been applied to estimate the Time-of-Flight (ToF) of the ultrasound. The ToF is then correlated to the measured weld penetration depth. The analytical relationship between the ToF and penetration depth, obtained by a ray-tracing algorithm and geometric analysis, matches the experimental results. The real-time weld sensing technique developed is efficient and can readily be deployed for commercial applications. The successful completion of this research will remove the major obstacle to a fully automated robotic welding process. An on-line welding monitoring and control system will facilitate mass production characterized by consistency, high quality, and low costs. Such a system will increase the precision of the welding process, resulting in quality control of the weld beads. Moreover, in-process control will relieve human operators of tedious, repetitive, and hazardous welding tasks, thus reducing welding-related injures.

AN ABSTRACT OF THE THESIS OF PRASHANTHI BANALA, for the Master of Science degree in ELECTRICAL AND COMPUTER ENGINEERING, presented on 31 October 2011, at Southern Illinois University Carbondale. TITLE: OUTPUT FEEDBACK H-inf CONTROL DESIGN FOR MULTI-AGENT SYSTEMS MAJOR PROFESSOR: Dr. Farzad Pourboghrat In this thesis, the design of distributed control for identical multi-agent systems is considered based on the optimization of H-inf cost function. Identical dynamically coupled but interacting systems (agents) are considered where control action of each agent is based on relative output measurement of their neighboring agents and a subset of their own output. The agents communicate with each other to achieve a common goal. A distributed dynamic output feedback control strategy that satisfies H-inf performance for multi-agent systems is developed and corresponding H-inf performance region is analyzed. An example illustrates the necessary and sufficient condition for dynamic output feedback controller synthesis to obtain desired H-inf performance.

Cette thèse concerne des systèmes hybrides et le théorème des petits-gains. Plus précisément, d'une part, nous avons calculé les lois de commande hybrides pour les systèmes non-linéaires lesquels les techniques de synthèse par backstepping ne s'applique pas et nous avons réussi à combiner les lois de commande locales et globales pour la stabilisation d'un ensemble «proche» de l'origine. La seconde contribution est sur ​​le théorème des petits-gains, en traitant avec des systèmes pour lesquels les conditions des petits-gains sont satisfaites seulement au niveau régional. Nous avons réussi à combiner ces conditions régionales pour le petit-gain pour la stabilité asymptotique et pour la presque stabilité asymptotique globale. / This theses concerns hybrid systems and small gain theorems. More precisely, firstly we computed hybrid stabilizers for nonlinear control systems for which the backstepping techniques do not apply, and we succeeded to combine local feedback laws and global controllers stabilizing a set "close" to the origin. The second contribution is on small gains theorem, by dealing with systems for which small gains conditions are satisfied only regionally. We were able to combine such region-dependent small-gain conditions for the global asymptotic stability and for the almost global asymptotic stability.

With the promise to shape the future of industry, multi-agent robotic technologies have the potential to change many aspects of daily life. Over the coming decade, they are expected to impact transportation systems, military applications such as reconnaissance and surveillance, search-and-rescue operations, or space missions, as well as provide support to emergency first responders. Motivated by the latest developments in the field of robotics, this thesis contributes to the evolution of the future generation of multi-agent robotic systems as they become smarter, more accurate, and diversified in terms of applications. But in order to achieve these goals, the individual agents forming cooperative robotic systems need to be specialized in what they can accomplish, while ensuring accuracy and preserving the ability to perform diverse tasks. This thesis addresses the problem of task allocation in swarm robotics in the specific context where specialized capabilities of the individual agents are considered. Based on the assumption that each individual agent possesses specialized functional capabilities and that the expected tasks, which are distributed in the surrounding environment, impose specific requirements, the proposed task allocation mechanisms are formulated in two different spaces. First, a rudimentary form of the team members’ specialization is formulated as a cooperative control problem embedded in the agents’ dynamics control space. Second, an advanced formulation of agents’ specialization is defined to estimate the individual agents’ task allocation probabilities in a dedicated specialization space, which represents the core contribution of this thesis to the advancement and practice in the area of swarm robotics. The original task allocation process formulated in the specialization space evolves through four stages of development. First, a task features recognition stage is conceptually introduced to leverage the output of a sensing layer embedded in robotic agents to drive the proposed task allocation scheme. Second, a matching scheme is developed to best match each agent’s specialized capabilities with the corresponding detected tasks. At this stage, a general binary definition of agents’ specialization serves as the basis for task-agent association. Third, the task-agent matching scheme is expanded to an innovative probabilistic specialty-based task-agent allocation framework to generalize the concept and exploit the potential of agents’ specialization consideration. Fourth, the general framework is further refined with a modulated definition of the agents’ specialization based on their mechanical, physical structure, and embedded resources. The original framework is extended and a prioritization layer is also introduced to improve the system’s response to complex tasks that are characterized based on the recognition of multiple classes. Experimental validation of the proposed specialty-based task allocation approach is conducted in simulation and on real-world experiments, and the results are presented and discussed in light of potential applications to demonstrate the effectiveness and efficiency of the proposed framework.

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Mechanical systems operate under parametric and external excitation uncertainties. The polynomial chaos approach has been shown to be more efficient than Monte Carlo approaches for quantifying the effects of such uncertainties on the system response. This work uses the polynomial chaos framework to develop new methodologies for the simulation, parameter estimation, and control of mechanical systems with uncertainty. This study has led to new computational approaches for parameter estimation in nonlinear mechanical systems. The first approach is a polynomial-chaos based Bayesian approach in which maximum likelihood estimates are obtained by minimizing a cost function derived from the Bayesian theorem. The second approach is based on the Extended Kalman Filter (EKF). The error covariances needed for the EKF approach are computed from polynomial chaos expansions, and the EKF is used to update the polynomial chaos representation of the uncertain states and the uncertain parameters. The advantages and drawbacks of each method have been investigated. This study has demonstrated the effectiveness of the polynomial chaos approach for control systems analysis. For control system design the study has focused on the LQR problem when dealing with parametric uncertainties. The LQR problem was written as an optimality problem using Lagrange multipliers in an extended form associated with the polynomial chaos framework. The solution to the Hâ problem as well as the H2 problem can be seen as extensions of the LQR problem. This method might therefore have the potential of being a first step towards the development of computationally efficient numerical methods for Hâ design with parametric uncertainties. I would like to gratefully acknowledge the support provided for this work under NASA Grant NNL05AA18A. / Ph. D.

Thesis (M. Tech. (Information Technology)) -- Central University of technology, Free State, 2013 / Markets for manufactured products are characterized by a fragmentation of the market (with regards to size and time), and by shorter product cycles. This is due to the occurrence of mass customization and globalization. In mass customization, the same basic products are manufactured for a broad market, but then consumers are given the liberty to choose the “finishing touches” that go with the product. The areas that manufacturers now compete for are higher quality products, low cost and timely response to market changes. Appropriate business strategies and manufacturing technologies must thus be used to implement these strategic dimensions. The paradigm of Reconfigurable Manufacturing System (RMS) has been introduced to respond to this new market oriented manufacturing environment. The design of RMS allows ease of reconfiguration as it has a modular structure in terms of software and hardware. This allows ease of reconfiguration as a strategy to adapt to changing market demands. Modularity will allow the ability to integrate/remove software/hardware modules without affecting the rest of the system. RMS can therefore be quickly reconfigured according to the production requirements of new models, it can be quickly adjusted to exact capacity requirements as the market grows and products change, and it is able to integrate new technology. In this research project, real-time, open controller is designed and developed for Reconfigurable Manufacturing Tools (RMTs). RMTs are the basic building blocks for RMS. Real time and openness of the controllers for RMT would allow firstly, for the modular design of RMTs (so that RMTs can be adapted easily for changing product demands) and secondly, prompt control of RMT for diagnosability.

A systemic mock circulatory loop plays a pivotal role as the in vitro assessment tool for left heart medical devices. The standard design employed by many research groups dates to the early 1970's, and lacks the acuity needed for the advanced device designs currently being explored. The necessity to update the architecture of this in vitro tool has become apparent as the historical design fails to deliver the performance needed to simulate conditions and events that have been clinically identified as challenges for future device designs. In order to appropriately deliver the testing solution needed, a comprehensive evaluation of the functionality demanded must be understood. The resulting system is a fully automated systemic mock circulatory loop, inclusive of anatomical geometries at critical flow sections, and accompanying software tools to execute precise investigations of cardiac device performance. Delivering this complete testing solution will be achieved through three research aims: (1) Utilization of advanced physical modeling tools to develop a high fidelity computational model of the in vitro system. This model will enable control design of the logic that will govern the in vitro actuators, allow experimental settings to be evaluated prior to execution in the mock circulatory loop, and determination of system settings that replicate clinical patient data. (2) Deployment of a fully automated mock circulatory loop that allows for runtime control of all the settings needed to appropriately construct the conditions of interest. It is essential that the system is able to change set point on the fly; simulation of cardiovascular dynamics and event sequences require this functionality. The robustness of an automated system with incorporated closed loop control logic yields a mock circulatory loop with excellent reproducibility, which is essential for effective device evaluation. (3) Incorporating anatomical geometry at the critical device interfaces; ascending aorta and left atrium. These anatomies represent complex shapes; the flows present in these sections are complex and greatly affect device performance. Increasing the fidelity of the local flow fields at these interfaces delivers a more accurate representation of the device performance in vivo.

The problem of designing control systems for entire plants is studied. A review of previous works, available techniques and current research challenges is presented, followed by the description of some theoretical tools to improve plantwide control, including the proposal of an augmented lexicographic multi-objective optimization procedure. With these, an augmented hierarchical plantwide control design technique and an optimal multi-objective technique for integrated control structure selection and controller tuning are proposed. The main contributions of these proposed techniques are the inclusion of system identification and optimal control tuning as part of the plantwide design procedure for improved results, support to multi-objective control specifications and support to any type of plant and controllers. Finally, the proposed techniques are applied to industrial benchmarks to demonstrate and validate its applicability. / O problema de projetar sistemas de controle para plantas inteiras é estudado. Uma revisão de trabalhos anteriores, técnicas disponíveis e atuais desafios de pesquisa é apresentada, seguida da descrição de algumas ferramentas teóricas para melhorar o controle plantwide, incluindo a proposta de um procedimento de otimização multi-objetivo lexicográfico aumentado. Com tais elementos, são propostas uma nova técnica hierárquica aumentada de projeto de sistemas de controle plantwide e uma técnica multi-objetivo para seleção de estrutura de controlador integrada à sintonia ótima do controlador. As principais contribuições das técnicas propostas são a inclusão de identificação de sistemas e sintonia ótima de controladores como parte do procedimento de projeto de controle plantwide para melhores resultados, suporte a especificações multi-objetivo e suporte a quaisquer tipos de plantas e controladores. Finalmente, as técnicas propostas são aplicadas a benchmarks industriais para demonstrar e validar sua aplicabilidade.