In the design of a solvent extraction plant for metals it is necessary to treat the equilibrium data either graphically or analytically. This enables stagewise calculations to be performed to explore solvent usage and feed conditions and so optimise on the cost of recovery of the metal. The present study reviews the methods of presenting and correlating equilibrium data for solvent extraction systems involving metals; the limitations of each approach are highlighted. The most important example of metal extraction which has been studied falls into that class involving a metal species, in acid aqueous media, which displaces protons from the organic extractant during the mass transfer process. In the typical case of copper extracted by hydroxyoximes the equilibrium problem reduces to one of modelling a surface. The concentration of copper in the organic phase is a function of the concentrations of copper and sulphuric acid in the aqueous phase. Empirical models seem to be as satisfactory to the engineer as chemical ones provided the model is used between restricted regions of data. Practical work has involved the measurement of equilibrium data for the extraction of zinc and copper by di- (2-ethylhexyl) phosphoric acid (D2EHPA) in a kerosene diluent. Both the single and binary metal systems have been studied. The data reported are for feeds between 2-40 g/l zinc, 2-60 g/l copper and 20% V/v D2EHPA. A limited number of results are also presented for 10% V/v D2EHPA. Specific chemical and empirical models have been developed to correlate these data. Because the extractant has a high affinity for zinc in the presence of copper the binary data can be modelled making the assumption that the interaction of copper on zinc is negligible. However the effect of zinc on the limited extraction of copper is significant, the zinc reducing the copper loading markedly. In this way zinc can be decontaminated of copper. The methods for presentation of equilibrium data are discussed and a computer program is given which displays three dimensional equilibrium surfaces. Classical design procedures for stagewise. calculations are used against these three dimensional data plots. Computer programs which allow the investigation of a variety of operating conditions have also been written.

Biolixiviação é um processo econômico para a recuperação de metais que exige baixo custo de investimento e operação. Além disso, é geralmente mais ambientalmente amigável do que muitos processos físico-químicos de extração de metal. O presente trabalho visou a extração de cobre a partir de rejeito da etapa Scavenger (SCV) de circuito de flotação de calcopirita. Foram realizados ensaios de biolixiviação utilizando o rejeito SCV, que contém em torno de 0,73% de cobre, e um consórcio de microrganismos denominado ABL, selecionado a partir de amostras coletadas na Mina do Sossego. Um tratamento ácido do rejeito foi realizado prévio à biolixiviação para redução de carbonatos. Os ensaios em frascos agitados foram realizados variando-se parâmetros como agitação, densidade de polpa, tamanho de partícula e pH. Os resultados mostraram extração de cobre de 70% para a biolixiviação de rejeito Finos Tratado (100% das partículas com tamanho inferior a 0,045 mm) nas seguintes condições: densidade de polpa de 40% (m/v), agitação de 130 rpm e temperatura 35°C. Ensaios em biorreator tipo batelada com rejeito SCV Tratado (82% das partículas com tamanho inferior a 0,045 mm) alcançaram extração de 59% de cobre, resultado parecido ao observado para a biolixiviação de rejeito SCV Tratado em frascos agitados, 55%. Os resultados de extração de cobre encontrados nesse trabalho estão entre os maiores reportados na literatura de biolixiviação de cobre de rejeitos. / Bioleaching is an economical process for metal recovery that requires low investment and operational costs. Furthermore, it is in general more eco-friendly than many other physicochemical metal extraction processes. The present work aimed at the extraction of copper from scavenger tailing (SCV) of chalcopyrite flotation circuit. Bioleaching tests were carried out using the SCV tailing, which contains around 0.73% of copper, and a microbial consortium called ABL, selected from samples collected at Sossego Mine. An acid treatment of tailings was carried out, prior to bioleaching, to reduce carbonates, which consume acid during the bioleaching. Shake flasks tests were performed by varying parameters such as agitation, pulp density, particle size and pH. The results showed 70% copper extraction for the bioleaching of Treated Fine Particles (100% of the particles being smaller than 0.045 mm) under the following conditions: pulp density of 40% (w/v), agitation of 130 rpm and temperature of 35°C. Batch reactor tests with Treated SCV (82% of particles smaller than 0.045 mm) reached a 59% copper extraction, a result similar to that reached through the bioleaching of Treated SCV in shake flasks, 55%. The copper extraction results found in this work are among the highest ones reported on bioleaching of copper from tailings.

Biolixiviação é um processo econômico para a recuperação de metais que exige baixo custo de investimento e operação. Além disso, é geralmente mais ambientalmente amigável do que muitos processos físico-químicos de extração de metal. O presente trabalho visou a extração de cobre a partir de rejeito da etapa Scavenger (SCV) de circuito de flotação de calcopirita. Foram realizados ensaios de biolixiviação utilizando o rejeito SCV, que contém em torno de 0,73% de cobre, e um consórcio de microrganismos denominado ABL, selecionado a partir de amostras coletadas na Mina do Sossego. Um tratamento ácido do rejeito foi realizado prévio à biolixiviação para redução de carbonatos. Os ensaios em frascos agitados foram realizados variando-se parâmetros como agitação, densidade de polpa, tamanho de partícula e pH. Os resultados mostraram extração de cobre de 70% para a biolixiviação de rejeito Finos Tratado (100% das partículas com tamanho inferior a 0,045 mm) nas seguintes condições: densidade de polpa de 40% (m/v), agitação de 130 rpm e temperatura 35°C. Ensaios em biorreator tipo batelada com rejeito SCV Tratado (82% das partículas com tamanho inferior a 0,045 mm) alcançaram extração de 59% de cobre, resultado parecido ao observado para a biolixiviação de rejeito SCV Tratado em frascos agitados, 55%. Os resultados de extração de cobre encontrados nesse trabalho estão entre os maiores reportados na literatura de biolixiviação de cobre de rejeitos. / Bioleaching is an economical process for metal recovery that requires low investment and operational costs. Furthermore, it is in general more eco-friendly than many other physicochemical metal extraction processes. The present work aimed at the extraction of copper from scavenger tailing (SCV) of chalcopyrite flotation circuit. Bioleaching tests were carried out using the SCV tailing, which contains around 0.73% of copper, and a microbial consortium called ABL, selected from samples collected at Sossego Mine. An acid treatment of tailings was carried out, prior to bioleaching, to reduce carbonates, which consume acid during the bioleaching. Shake flasks tests were performed by varying parameters such as agitation, pulp density, particle size and pH. The results showed 70% copper extraction for the bioleaching of Treated Fine Particles (100% of the particles being smaller than 0.045 mm) under the following conditions: pulp density of 40% (w/v), agitation of 130 rpm and temperature of 35°C. Batch reactor tests with Treated SCV (82% of particles smaller than 0.045 mm) reached a 59% copper extraction, a result similar to that reached through the bioleaching of Treated SCV in shake flasks, 55%. The copper extraction results found in this work are among the highest ones reported on bioleaching of copper from tailings.

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In the design of a solvent extraction plant for metals it is necessary to treat the equilibrium data either graphically or analytically. This enables stagewise calculations to be performed to explore solvent usage and feed conditions and so optimise on the cost of recovery of the metal. The present study reviews the methods of presenting and correlating equilibrium data for solvent extraction systems involving metals; the limitations of each approach are highlighted. The most important example of metal extraction which has been studied falls into that class involving a metal species, in acid aqueous media, which displaces protons from the organic extractant during the mass transfer process. In the typical case of copper extracted by hydroxyoximes the equilibrium problem reduces to one of modelling a surface. The concentration of copper in the organic phase is a function of the concentrations of copper and sulphuric acid in the aqueous phase. Empirical models seem to be as satisfactory to the engineer as chemical ones provided the model is used between restricted regions of data. Practical work has involved the measurement of equilibrium data for the extraction of zinc and copper by di- (2-ethylhexyl) phosphoric acid (D2EHPA) in a kerosene diluent. Both the single and binary metal systems have been studied. The data reported are for feeds between 2-40 g/l zinc, 2-60 g/l copper and 20% V/v D2EHPA. A limited number of results are also presented for 10% V/v D2EHPA. Specific chemical and empirical models have been developed to correlate these data. Because the extractant has a high affinity for zinc in the presence of copper the binary data can be modelled making the assumption that the interaction of copper on zinc is negligible. However the effect of zinc on the limited extraction of copper is significant, the zinc reducing the copper loading markedly. In this way zinc can be decontaminated of copper. The methods for presentation of equilibrium data are discussed and a computer program is given which displays three dimensional equilibrium surfaces. Classical design procedures for stagewise. calculations are used against these three dimensional data plots. Computer programs which allow the investigation of a variety of operating conditions have also been written.