MENVSC / Department of Ecology and Resource Management / Mine tailings (MT) have been a global problem due to the environmental impacts the waste generates such as air, soil and water pollution. The detrimental impacts include a global problem such as acid mine drainage (AMD) which has been difficult to cleanup. Several studies have been conducted to find alternative measures in reducing or mitigating impacts such as AMD and air pollution. Several studies have revealed how alumino-silicate mineral waste can be used as raw material to produce construction materials. This study aimed at evaluating the potential of synthesizing a geopolymer material from Musina copper mine tailings. Tailings were characterized for their physicochemical and mineralogical compositions using standard laboratory techniques in order to evaluate suitability in geopolymerization. First section of the results presented physicochemical and mineralogical characterization of the Musina copper tailings together with the bioavailability of the chemical species. It was observed that the tailings are mainly composed of SiO2 and Al2O3 as the major oxides indicating that they are aluminosilicate material. Mineralogical analysis revealed dominance of quartz, epidote and chlorite as the major minerals. The bioavailability assessment showed that largely Cu and Ca are bioavailable and highly soluble in an aqueous solution while Al, Mg, Ni, Co, Cr and Fe have a high proportion in non-labile phase. Second section presented the preliminary results wherein the potential application of Musina copper tailings in geopolymerization was evaluated. The results showed that Musina copper tailings can be used to synthesize a geopolymer material. However, it was recommended that several parameters influencing geopolymerization need to be evaluated. The third section presented the evaluation of optimum parameters that influence the geopolymerization process, which include type of alkali activators, alkali activator concentration, curing temperature, liquid-solid (L/S) ratio and curing regime. It was observed that a mixture of NaOH:Na2SiO3.5H20 at a ratio of 70:30 yields a better geopolymer material. The concentration of 10 M NaOH:Na2SiO3.5H20 at a ratio of 70:30 was observed to be the best that yielded the UCS that is acceptable according to SANS1215 standards. When evaluating curing regime, it was found that the material cured using greenhouse has lower UCS as compared to the material cured using oven. The v effect of temperature showed that the UCS decreases with increasing curing temperature. An admixture of river sand and cement was introduced which resulted in a high UCS of 21.16 MPa when using an admixture of cement. The mineralogical composition of the geopolymer bricks showed formation of secondary minerals such as phlogopite, fluorapatite, diopside and actinolite. Batch leaching conducted on the geopolymer bricks detected high leaching of Na from the bricks. Based on the findings of the study of the raw MT potential to produce geopolymer bricks, it was concluded that the material can be used to produce bricks that are within the SANS 1215 requirements. The study further recommended that the study a focus on using cylindrical moulds, other alkali activators and a mechanical mixer. It was also recommended that the greenhouse be restructured to contain heat within the greenhouse during the evening so as to allow constant temperature within / NRF

Ce travail traite d’un problème de pollution liée à la présence de métaux de base dans des passifs environnementaux issus d’un traitement métallurgique des minerais sulfureux cuivre – zinc provenant de la mine de Kipushi en République Démocratique du Congo. L’objectif principal de ce travail a été d’arriver à proposer des scénarios de gestion durable au passif environnemental de la filière présentant les risques environnementaux les plus élevés. Pour cela, on a d’abord procédé à une identification des différents problèmes environnementaux tout au long de la filière de traitement sur les quatre sites d’exploitation. Ensuite on a prélevé des échantillons puis procéder par des tests de disponibilité à la lixiviation à l’eau déminéralisée pour évaluer les fractions solubles des métaux de base présents et aussi par des tests de conformité de mise en décharge afin de classer ces rejets conformément à la directive européenne 2003-33-CE. Ainsi, les rejets Ex – UZK ont été identifiés comme les plus dangereux de la filière au regard de cette directive, car les quantités lixiviées de cuivre et de zinc dans ces rejets ont dépassé largement les limites fournies par la directive, et donc ils ne peuvent même pas être mis en décharge de classe I sans traitement métallurgique préalable pouvant permettre leur dépollution. <p>Par contre, les autres rejets de la filière, en l’occurrence les rejets de flottation de Kipushi et les scories de fusion pour matte de cuivre, peuvent eux être acceptés en décharge de classe I, sans traitement préalable au regard des limites fournies par la même directive. Les procédés de lixiviation acide chaude et de digestion ont été proposés et retenus comme scénarios de gestion durable à appliquer à ces rejets Ex – UZK, car ils se réalisent tous deux en milieu acide sulfurique d’une part et d’autre part leur application et surtout leur faisabilité en République Démocratique du Congo reste possible ;en outre ils aboutissent à des nouveaux rejets contenant le fer sous forme d’hématite, pouvant être stocké aisément et durablement dans la nature, ce qui est conforme au principe du développement durable. Nous avons tenté de modéliser ces deux scénarios en discutant et comparant la circulation des flux de matière dans les deux procédés, d’abord autour de chaque opération métallurgique unitaire, et ensuite sur l’ensemble du procédé. Ainsi nous avons pu chiffrer tous les flux entrant et sortant dans le système étudié, en considérant 1000 kg de rejets Ex –UZK alimentés. Cette quantification nous a permis de comparer les coûts opératoires de ces deux procédés. Les résultats obtenus dans la présente étude sont encourageants et nous ont permis de formuler des recommandations pour les études ultérieures éventuelles dont les résultats pourront l’enrichir davantage, notamment sur les aspects technologiques, économiques et environnementaux, de manière à faciliter les applications sur terrain.<p><p>This work deals with environmental liabilities consisting of base metals pollution due to metallurgical processing of copper – zinc sulphide ores in Kipushi mine in Democratic Republic of Congo. The main objective of this work was to propose sustainable management scenarios for the most important environmental liabilities from metallurgical sector. For this purpose, liabilities were first identified on four metallurgical plants. Then, leaching tests with deionized water were carried out to assess the soluble fractions of base metals. These effluents were also classified according to the test described in european decision 2003-33-EC, which determines the conformity of waste to landfill. Ex – UZK effluents are the most dangerous from this sector, according to this directive, since the quantities of leached copper and zinc were far beyond the limits :they cannot be sent to class I landfill without prior metallurgical processing. However, other effluents like flotation wast and Lubumbashi slag originating from melting for copper matte, are acceptable without prior treatment. Hot acid leaching and digestion were proposed as sustainable management scenarios for to these Ex – UZK waste because :both can be performed in sulfuric acid and they are feasible in Democratic Republic of Congo. They also lead to an iron – rich waste consisting of hematite that can be stored easily and sustainably in nature, which is consistent with the principle of sustainable development. We have modeled these two scenarios by discussing and comparing the flows in both processes, first for each individual metallurgical unit process, and then for the whole chain of value. So we could assess all the inputs and outputs of the studied system, expressed per ton of Ex – UZK waste. The operating costs of both processes were calculated and compared. The results are encouraging. Recommendations were proposed for further studies, in order to investigate more deeply the technological, economical and environmental aspects, to facilitate the final application. / Doctorat en Sciences / info:eu-repo/semantics/nonPublished