<p>Co-axial dripping is one of the many ways to make drops with a core-shell structure for encapsulated materials. However, in systems where the capsule components are not density matched or surfactants are not used, the shell will eventually thin and break if not solidified in time. If the shell fails before solidifying, the core will leak out and result in a non-functional capsule. This study assumes that all capsules will fail once the core has reached 80% eccentricity, meaning a shell region has thinned to 20% of its original thickness (~70 µm). In reality, rupture of the shell depends more on stochastic defects and disturbances, but locally decreasing the shell thickness will increase the probability of capsule rupture. With this assumption, the survival time of a core-shell drop is inversely proportional to the relative velocity of the inner drop, where the greater this relative velocity, the faster the shell phase will thin. Stoke's law is generally used to approximate the speed of a sphere in a fluid. However, this study demonstrates that Stoke's law is insufficient for predicting the inner drop's motion for a compound drop. This is due to internal flows that develop within all fluid drops because of shear forces on the drop’s external face during freefall. For core-shell drops, prior studies report how the inner drop velocity can change in magnitude and direction as a function of its eccentricity, meaning its position within the outer drop. Since previous studies did not analyze this core-shell drop relationship with a 50 vol% core and a high viscosity shell, a model was built in COMSOL Multiphysics to understand how the claims from literature would apply to a previous encapsulation study (Betancourt, 2021). The model was also put through a series of validation tests that confirmed the model’s ability to accurately represent the speed and direction of inner drop motion. The final model configuration was then used to identify the transition point between buoyancy-driven and internal flow-driven failure modes observed during the production of core-shell drops in a previous encapsulation study for phase change materials (Betancourt, 2021). The model results showed how the estimated inner drop velocity was significantly reduced once accounting for the internal flows within the shell phase of a compound drop. While this study does help characterize the motion of an inner drop and could be used to find a material system with a favorable velocity profile, it is still recommended to use an in-air curing system to produce concentric capsules. Achieving a concentric capsule would still require this co-axial dripping setup to be modified significantly. </p> <p>Betancourt-Jimenez, D., Wells, B., Youngblood, J. P., & Martinez, C. J. (2021). Encapsulation of biobased fatty acid amides for phase change material applications. <em>Journal of Renewable and Sustainable Energy</em>, <em>13</em>(6), 064101. https://doi.org/10.1063/5.0072105</p>