No description available.

Corrosion of reinforcing bars is the major cause of deterioration of reinforced concrete (RC) structures in North America, Europe, the Middle East, and many coastal regions around the world. This deterioration leads to a loss of serviceability and functionality and ultimately affects the structural safety. The objective of this research is to formulate and implement a general stochastic finite element analysis (SFEA) framework for the time-dependent reliability analysis of RC beams with corroding flexural reinforcement. The framework is based on the integration of nonlinear finite element and reliability analyses through an iterative response surface methodology (RSM). Corrosion-induced damage is modelled through the combined effects of gradual loss of the cross-sectional area of the steel reinforcement and the reduction bond between steel and concrete for increasing levels of corrosion. Uncertainties in corrosion rate, material properties, and imposed actions are modelled as random variables. Effective implementation of the framework is achieved by the coupling of commercial finite element and reliability software. Application of the software is demonstrated through a case study of a simply-supported RC girder with tension reinforcement subjected to the effects of uniform (general) corrosion, in which two limit states are considered: (i) a deflection serviceability limit state and (ii) flexural strength ultimate limit state. The results of the case study show that general corrosion leads to a very significant decrease in the reliability of the RC beam both in terms of flexural strength and maximum deflections. The loss of strength and serviceability was shown to be predominantly caused by the loss of bond strength, whereas the gradual reduction of the cross-sectional area of tension reinforcement was found to be insignificant. The load-deflection response is also significantly affected by the deterioration of bond strength (flexural strength and stiffness). The probability of failure at the end of service life, due to the effects of uniform corrosion-induced degradation, is observed to be approximately an order of magnitude higher than in the absence of corrosion. Furthermore, the results suggest that flexural resistance of corroded RC beams is controlled by the anchorage (bond) of the bars and not by the yielding of fully bonded tensile reinforcement at failure. This is significant since the end regions can be severely corroded due to chloride, moisture, and oxygen access at connections and expansion joints. The research strongly suggests that bond damage must be considered in the assessment of the time-dependent reliability of RC beams subjected to general corrosion.

Corrosion of reinforcing bars is the major cause of deterioration of reinforced concrete (RC) structures in North America, Europe, the Middle East, and many coastal regions around the world. This deterioration leads to a loss of serviceability and functionality and ultimately affects the structural safety. The objective of this research is to formulate and implement a general stochastic finite element analysis (SFEA) framework for the time-dependent reliability analysis of RC beams with corroding flexural reinforcement. The framework is based on the integration of nonlinear finite element and reliability analyses through an iterative response surface methodology (RSM). Corrosion-induced damage is modelled through the combined effects of gradual loss of the cross-sectional area of the steel reinforcement and the reduction bond between steel and concrete for increasing levels of corrosion. Uncertainties in corrosion rate, material properties, and imposed actions are modelled as random variables. Effective implementation of the framework is achieved by the coupling of commercial finite element and reliability software. Application of the software is demonstrated through a case study of a simply-supported RC girder with tension reinforcement subjected to the effects of uniform (general) corrosion, in which two limit states are considered: (i) a deflection serviceability limit state and (ii) flexural strength ultimate limit state. The results of the case study show that general corrosion leads to a very significant decrease in the reliability of the RC beam both in terms of flexural strength and maximum deflections. The loss of strength and serviceability was shown to be predominantly caused by the loss of bond strength, whereas the gradual reduction of the cross-sectional area of tension reinforcement was found to be insignificant. The load-deflection response is also significantly affected by the deterioration of bond strength (flexural strength and stiffness). The probability of failure at the end of service life, due to the effects of uniform corrosion-induced degradation, is observed to be approximately an order of magnitude higher than in the absence of corrosion. Furthermore, the results suggest that flexural resistance of corroded RC beams is controlled by the anchorage (bond) of the bars and not by the yielding of fully bonded tensile reinforcement at failure. This is significant since the end regions can be severely corroded due to chloride, moisture, and oxygen access at connections and expansion joints. The research strongly suggests that bond damage must be considered in the assessment of the time-dependent reliability of RC beams subjected to general corrosion.

The Proceedings of the Twelfth East Asia-Pacific Conference on Structural Engineering and Construction : EASEC12

Corrosion of reinforcing bars is the major cause of deterioration of reinforced concrete (RC) structures in North America, Europe, the Middle East, and many coastal regions around the world. This deterioration leads to a loss of serviceability and functionality and ultimately affects the structural safety. The objective of this research is to formulate and implement a general stochastic finite element analysis (SFEA) framework for the time-dependent reliability analysis of RC beams with corroding flexural reinforcement. The framework is based on the integration of nonlinear finite element and reliability analyses through an iterative response surface methodology (RSM). Corrosion-induced damage is modelled through the combined effects of gradual loss of the cross-sectional area of the steel reinforcement and the reduction bond between steel and concrete for increasing levels of corrosion. Uncertainties in corrosion rate, material properties, and imposed actions are modelled as random variables. Effective implementation of the framework is achieved by the coupling of commercial finite element and reliability software. Application of the software is demonstrated through a case study of a simply-supported RC girder with tension reinforcement subjected to the effects of uniform (general) corrosion, in which two limit states are considered: (i) a deflection serviceability limit state and (ii) flexural strength ultimate limit state. The results of the case study show that general corrosion leads to a very significant decrease in the reliability of the RC beam both in terms of flexural strength and maximum deflections. The loss of strength and serviceability was shown to be predominantly caused by the loss of bond strength, whereas the gradual reduction of the cross-sectional area of tension reinforcement was found to be insignificant. The load-deflection response is also significantly affected by the deterioration of bond strength (flexural strength and stiffness). The probability of failure at the end of service life, due to the effects of uniform corrosion-induced degradation, is observed to be approximately an order of magnitude higher than in the absence of corrosion. Furthermore, the results suggest that flexural resistance of corroded RC beams is controlled by the anchorage (bond) of the bars and not by the yielding of fully bonded tensile reinforcement at failure. This is significant since the end regions can be severely corroded due to chloride, moisture, and oxygen access at connections and expansion joints. The research strongly suggests that bond damage must be considered in the assessment of the time-dependent reliability of RC beams subjected to general corrosion.

No description available.

The durability of infrastructure components, such as prestressed concrete bridge beams, can be significantly affected by long-term deterioration associated with corrosion. Corrosion is a major concern for bridges in Virginia, due to the frequent use of deicing salts during the winter, as well as the number of structures in marine environments. The residual capacity of corrosion damaged prestressed I-beams and box beams needs to be accurately estimated to determine if damaged bridges need to be posted, and to help with making informed decisions related to repair, rehabilitation and replacement of damaged bridges. The initial stage of the research investigated the ability to determine the in-situ strength of members that have visible corrosion-related damage. In this stage, six corrosion-damaged beams were investigated. Prior to testing, the beams were visually inspected and damage was documented. The beams were then tested in the lab to determine their flexural strength. Following testing, samples of strands were removed and tested to determine their tensile properties while cores were taken to determine compressive strength. Powdered concrete samples were removed to perform chloride concentration tests. The tested strengths of the beams were compared to calculated strengths using two methods for damage estimation and two different calculation approaches. Two repair methods were then evaluated through large-scale experimental testing, aimed at restoring the strength of deteriorated prestressed concrete beams. The investigated repairs included External Post-Tensioning (PT) and Carbon Fiber Reinforced Polymer (CFRP) laminates applied to the bottom flange of beams for flexural strengthening. A total of five full-scale bridge members were tested to failure throughout this stage. All beams were subjected to monotonically increasing loads until failure. For beams repaired with external PT, the experimental test was accompanied by a detailed approach for determining the ultimate failure load, the ultimate stress in the external tendons, and the location of the failure. For beams repaired with CFRP, the experimental test was accompanied by a parametric study that was performed to determine the maximum reduction in flexural strength for which CFRP can be considered as a viable repair method to restore the lost capacity. This dissertation provides additional information on estimating the residual capacity of corrosion-damaged beams and shows the types of repair that can restore their original strength. With this information, Departments of Transportation (DOT) can properly determine what types of repair are a suitable for the damaged girders based on their level of corrosion. / Doctor of Philosophy / Many bridges in the United States were built using longitudinal members, called girders, made of prestressed concrete. In prestressed concrete, because concrete cannot resist high tensile forces, tensioned steel cables, called strands, are used to produce compression on the concrete member to improve its behavior when it is in service. Corrosion induces cracks in the concrete superstructure which accelerates the deterioration rate and can result in a partial loss of the concrete body and exposure of the embedded steel. This causes degradation in the load-carrying capacity of the bridge girders which raises a danger to vehicles, passengers, and pedestrians. The residual capacity of corrosion damaged prestressed I-beams and box beams needs to be accurately estimated to determine if damaged bridges need to be posted, and to help with making informed decisions related to repair, rehabilitation and replacement of damaged bridges. The initial stage of the research investigated the ability to determine the in-situ strength of members that have visible corrosion-related damage. In this stage, six corrosion-damaged beams were investigated. Prior to testing, the beams were visually inspected, and damage was documented. The beams were then tested in the lab. Following testing, samples of strands were removed and tested to determine their tensile properties while cores were taken to determine compressive strength. Powdered concrete samples were removed to perform chloride concentration tests. The tested strengths of the beams were compared to calculated strengths. Two repair methods were then evaluated through large-scale experimental testing, aimed at restoring the strength of deteriorated prestressed concrete beams. The investigated repairs included External Post-Tensioning (PT) and Carbon Fiber Reinforced Polymer (CFRP) sheets applied to the bottom of beams for flexural strengthening. A total of five full-scale bridge members were tested to failure throughout this stage. All beams were subjected to monotonically increasing loads until failure. For beams repaired with external PT, the experimental test was accompanied by a detailed approach for determining the ultimate failure load, the ultimate stress in the external tendons, and the location of the failure. For beams repaired with CFRP, the experimental test was accompanied by a parametric study that was performed to determine the maximum reduction in flexural strength for which CFRP can be considered as a viable repair method to restore the lost capacity. This dissertation provides additional information on estimating the residual capacity of corrosion-damaged beams and shows the types of repair that can restore their original strength. With this information, Departments of Transportation (DOT) can properly determine what types of repair are a suitable for the damaged girders based on their level of corrosion.

Corrosion is a concern in old prestressed concrete bridges, especially bridges built in marine environments. Corrosion induces cracks in the concrete superstructure which accelerates the deterioration rate and can result in a complete loss of the concrete cover and exposure of the reinforcing and prestressing steel. This causes degradation in the load-carrying capacity of the bridge girders. Consequently, decisions need to be made on whether to replace, retrofit, or load post these bridges. Extensive research has focused on the flexural strength of corroded prestressed concrete girders. This research studies the shear strength of corroded prestressed concrete girders which can, then, be expanded further to evaluate the possible retrofitting techniques for restoring, or enhancing, their shear strengths. Two old prestressed concrete girders built in the 1960's and 1970's were delivered to the Murray Structural Engineering Laboratory at Virginia Tech from two decommissioned bridges in Virginia. The two girders showed signs of deterioration due to corrosion. Non-destructive testing was performed to evaluate their in-situ conditions. For both girders, each end was tested in the lab in three-point loading condition to make full use of the girders. Shear capacities of the girders were predicted using four methods in the current AASHTO LRFD and the ACI codes. In addition, analysis using Response2000 and strut-and-tie modelling were also carried out. Evaluation of these methods and comparisons with the experimental results were performed to reach to conclusions and recommendations for future work. Corrosion in strands seemed to not have as much influence on the shear capacity as on the flexural capacity. Destructive shear tests indicated that the actual shear capacities of the girders investigated in this research exceeded nominal capacities predicted by the current codes. However, the flexural capacities were reduced. Possible reasons for the girders' behaviors are discussed. / Master of Science / Many bridges in the United States were built using longitudinal members, called girders, made of prestressed concrete. In prestressed concrete, because concrete cannot resist high tensile forces, tensioned steel cables, called strands, are used to produce compression on the concrete member to improve its behavior when it is in service. Corrosion is a concern in old prestressed concrete bridges, especially bridges built in marine environments. Corrosion induces cracks in the concrete superstructure which accelerates the deterioration rate and can result in a partial loss of the concrete body and exposure of the embedded steel. This causes degradation in the load-carrying capacity of the bridge girders which raises a danger to vehicles, passengers, and pedestrians. Consequently, decisions need to be made by authorities on whether to replace, repair, or load post these bridges. Two main types of loads exist in bridge girders, namely shear forces and bending moments. Extensive research has focused on the ability of corroded prestressed concrete girders to resist stresses produced by moment, or flexure. However, bridge girders must also resist shear forces. This research studies the shear strength of corroded prestressed concrete girders which can, then, be expanded further to evaluate the possible retrofitting techniques for restoring, or enhancing, their shear strengths. Two old prestressed concrete girders built in the 1960's and 1970's were delivered to the Murray Structural Engineering Laboratory at Virginia Tech from two decommissioned bridges in Virginia. The two girders showed signs of deterioration due to corrosion. These signs include concrete losses, cracks, areas of unsound concrete, and exposed strands. Non-destructive testing was performed on the girders to evaluate the severity of their in-situ conditions. Then, two destructive full-scale tests were performed on each girder in the lab to estimate their actual shear strengths. Shear strengths of the girders were also predicted using four methods present in the current American Association of State Highway and Transportation Officials, AASHTO, and the American Concrete Institute, ACI, codes. In addition, analyses using other advanced tools were also carried out. Evaluation of these methods and comparisons with the experimental results were performed to reach to conclusions and recommendations for future work. Corrosion in strands seemed to not have as much influence on the shear strength as on the flexural strength. Destructive shear tests indicated that the actual shear strengths of the girders investigated in this research exceeded nominal strengths predicted by the current codes, the AASHTO and the ACI. However, the flexural strengths were reduced. Possible reasons for the girders' behaviors are discussed.

This study relates the sensitization process microstructural changes of 5083-H116 to its resulting corrosion resistance and mechanical performance. Alcoa 5083-H116 was sensitized in an environmental chamber at 100°C for up to ~1500 hours and 150°C up to ~2000 hours, revealing different degrees of sensitization based on exposure times. Microstructural characterization was conducted on etched sensitized samples. Additionally, samples were subjected to accelerated corrosion scenarios for subsequent microstructural examination and subsequent mechanical (tension and tensile creep) testing. To connect the laboratory studies to the field exposure, Novelis 5083-H116 was sensitized at 100°C; dog bone samples were created and exposed for two years in a beach environment to investigate possible sensitization and corrosion effects. It was found that the sensitization at 100°C and 150°C of Alcoa 5083-H116 led to recrystallization from the asreceived (AR) state of the material (3 mg/cm²). The degree of sensitization of 61 mg/cm² recrystallized the grain size the most from the AR state. The higher sensitization temperature of 150°C caused higher thickness loss and mass-loss rates (MR) for the intergranular corrosion (IGC) susceptible sensitization levels. Accelerated corrosion on different surface orientations led to different corrosion mechanisms (parallel IGC vs. perpendicular IGC). While 5083-H116 material corroded on the rolled surface led to a uniform exfoliation damage on 150°C sensitization exposure, the 100°C rolled surface only exhibited pitting corrosion damage. The through plate thickness corrosion damage, however, exhibited a corrosion susceptible-resistant-susceptible (CSRS) pattern. Mechanical properties were assessed for the various conditions in terms of room temperature tension testing and elevated temperature creep tests. Sensitization affected yield strength but did not play a role in ultimate tensile strength. The presence of corrosion damage lowered yield strength and ultimate tensile strength of the IGC susceptible sensitized 5083-H116, with the through thickness corrosion damage reducing the properties more than corrosion of the rolled surface. Material sensitized at 150°C and then corroded had a greater reduction in room temperature mechanical properties. Creep testing was performed at elevated temperatures, and it was found the solely sensitized 5083-H116 at 100°C or 150°C behaved the same as as-received 5083-H116. When corrosion damage was introduced, creep rupture times and secondary creep rates were changed. Once the corroded section area was accounted for, no significant difference in Larson-Miller parameters was observed. / Ph. D. / Aluminum is frequently replacing steel in the hulls of U.S. and Australians naval ships. It is preferred because of its lower density than steel and higher corrosion resistance which reduces the need to paint topside surfaces. However, when aluminum alloys that are used in ship construction are exposed to elevated temperatures, the corrosion resistance ca be considerably decreased. Furthermore, fire resistance is always a concern on naval ships. Accordingly, we are interested in predicting how aluminum ships that may have previously corroded respond to fires. In this study, a laboratory technique was used to speed up the corrosion process of these ship hull aluminum alloys. Some samples were thermally exposed in the laboratory for microscopic analysis, corrosion testing, and subsequent mechanical testing. To connect the laboratory studies to the field exposure, thermally exposed samples were placed on a beach for two years to investigate further environmental damages. It was found that the laboratory thermal exposure weakened the aluminum alloy. The thermally exposed alloys were weakened to the corrosion process. Different surfaces of the thermally exposed plates had different corrosion damage mechanisms. Mechanical properties were assessed for the various conditions in terms of room temperature tension testing and elevated temperature creep tests. Thermal exposure affected yield strength (the ability of the material to stretch) but did not play a role in ultimate tensile strength (maximum strength prior to breaking). The presence of corrosion damage lowered yield strength and ultimate tensile strength of the corrosion susceptible thermally exposed alloy. Creep testing (constant applied stress testing) was performed at elevated temperatures (representative of fire damage scenarios), and it was found that the solely thermally exposed alloy behaved the same as as-received alloy in terms of failure mechanisms. When corrosion damage was introduced, creep rupture times (time until material fails by breaking into two pieces) was reduced. Once the corrosion damage was accounted for, mechanical properties could be more accurately represented, and failure times (conditions in the alloy needs to be replaced on ships) were predicted for the alloy.

No description available.