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The development of biofilms on mild and stainless steel surfaces in pure and mixed batch cultures of the bacterial species Pseudomonas fluorescens and Desulfovibrio desulfuricans and the role of these biofilms in corrosion of steel has been investigated. Early events leading to the formation of biofilms have been elucidated by studying the attachment of bacterial cells to steel using epifluorescence microscopy. To identify the nature of the bacterial surface components involved in the initial adhesion to mild steel, lectins, their sugar inhibitors and saccharolytic and proteolytic enzymes have been employed. Polyclonal antibodies have been raised against bacteriallipopolysaccharides (LPS) and their influence on bacterial adhesion assessed. LPS have been analysed chemically by gas-chromatography (GC-FID) and gas chromatography-mass spectrometry (GC-MS) to determine their ~arbohydrate composition and fatty acid content. On the basis of the results obtained the ~nvolv~~~nt of glucose and N-acetylglucosamine, present in O-antigenic fractions of LPS, 10 the lOlnal attachment of the two bacterial species to mild steel is suggested. Both types of carbohydrates are likely to be involved in early attachment of Pseudomonas to mild steel, whereas only a polymeric fonn of N-acetylglucosamine seems to participate in adhesion of Desulfovibrio. The subsequent biofilm development on steel surfaces and their accompanying corrosion h~s been monitored by scanning electron microscopy (SEM). SEM studies reveal very different patterns of bacterial biofilms on mild and stainless steel and show varied degrees of corrosion occurring on these surfaces. Thin and patchy Pseudomonas biofilms are accompanied by little corrosion whilst thick. more continuous, Desul/ovibrio biofilms are associated with higher levels of corrosion. Energy dispersive X-ray analysis (BOAX) of corrosion products present on steel surfaces indicates ferrous sulphides as the major components in Desul/ovibrio biofilms. The corrosion of steel in bacterial cultures has also been investigated by kinetic polarisation measurements. The results obtained from cathodic and anodic polarisation curves, combined with SEM and EDAX analyses confmn the SEM observation. Stainless steel is not subjected to any great degree of fouling or corrosion under the chosen experimental conditions. The EPS associated with biofilms and released into the liquid phase of the culture media (free EPS) has been characterised. Proteins and carbohydrates in these polymers are detected colorimenically and by SDS-gel electrophoresis. Uronic acids, found in biofilmbound BPS. are not detected in free EPS. The GC-MS and GC-FIO analyses have aided in establishing types and quantities of neutral carbohydrates present in bacterial exopolymers and show that the neutral sugar composition of free and surface-associated BPS is not identical for a given bacterial culture. The biofilm-bound BPS are believed not to play a major role in corrosion of mild steel but to provide additional mechanisms in its facilitation. No correlation between levels of free BPS and corrosion of steel is found.

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Thesis (M.S.)--Virginia Polytechnic Institute and State University, 1990. / Vita. Abstract. Includes bibliographical references (leaves 69-74). Also available via the Internet.

Analysis of corrosion in marine and acid environments is a complicated task, involving the interaction of thermodynamic, kinetic and geometrical factors. Two mathematical models which predict corrosion behaviour have been implemented for personal computers. The first program uses an assumption of unidirectional current flow to simplify the prediction of potential distributions for systems of essentially cylindrical geometry containing natural seawater-based electrolytes of differing strength. Using experimentally determined electrochemical and flow rig data, experimental and theoretical results were compared. The correlation between the two was shown to be poor, and this is attributed to the unrepresentative nature of the electrochemical data input to the model. The second model involves the synthesis of polarization curves. Several algorithms to model passivating behaviour have been studied, and one was selected and incorporated into the calculation routine. A number of kinetic and thermodynamic parameters are used in algorithms describing such behaviour, along with activation, concentration and solution polarization effects, for a number of redox reactions, which are then combined to produce an overall potential-log current density curve. Experimentally determined data for pure iron and different stainless steels in marine and acid environments of differing dissolved oxygen content and temperature were obtained. Theoretical models were constructed for each system, and compared to experimental data. Excellent correlation between experimental and theoretical data was obtained for potential ranges in excess of 2 V. Trends in parameter values were discussed, and compared to published data. The transition between stable and unstable passivity of stainless steels was shown to be dependent on the oxygen reduction diffusion limited current density and the iron dissolution reaction free corrosion current density, which in turn was linked to the dissolved oxygen content and temperature of the electrolyte. A new model for the behaviour of stainless steels in the transpassive region was proposed.

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