The effect of nonstirred aqueous Portland cement solution on the corrosion rates of zinc and cadmium metal using Tafel extrapolation and linear polarization measurements has been investigated. Results indicate that for the corrosion systems under investigation, zinc metal has a higher corrosion potential and lower corrosion rate than cadmium metal.

No description available.

Thesis (MSc)--Stellenbosch University, 2015. / ENGLISH ABSTRACT: Biofouling in cooling water systems lead to several problems resulting in reduced efficiency and financial losses. Antifouling coatings present an environmental friendly solution to prevent biofouling alternatively to the current use of toxic chemicals in cooling water systems. In this study biofilm growth in a cooling water system was simulated in a modified flow cell system to evaluate industrial antifouling coatings and biocide-enriched coatings as potential antifouling coatings for metal surfaces. The design of a novel antifouling coating was also attempted. Firstly, analytical methods for biofilm monitoring to evaluate selected antifouling coatings and biocides were optimised. Pseudomonas sp. strain CT07 was selected to grow biofilms in the biofilm studies. A metal alloy of stainless steel and mild steel (3CR12) showed no corrosion after a 24 h biofilm growth and was selected as metal surface for the biofilm growth discs. Sonification for 5 min was determined as the optimum biofilm removal method from the growth discs. After biofilm removal the metal growth discs were stained with the LIVE/DEAD® BaclightTM Bacterial Viability kit. Visualisation by confocal laser scanning microscopy and flow cytometry revealed auto fluorescence signals from metal discs that hindered quantitative and qualitative analysis of the metal substrate. The use of Pseudomonas sp. strain CT07::gfp to grow biofilms on the metal growth discs and the exclusion of the stain SYTO9 from the LIVE/DEAD® BaclightTM Bacterial Viability kit reduced auto fluorescence signals from the metal discs. The industrial coatings containing quaternary ammonium salt (QAC), triclosan (TC) and copper oxide (CUO) respectively, showed the highest antimicrobial activity in the disc diffusion test. The minimum inhibition concentrations for silver nitrate (SN) and copper sulphate (CS) were 432 ppm and 160 ppm respectively. A minimum of 6.25 % of furanone solution (FR) was biocidal in the dilution susceptibility test. Secondly, the metal growth discs were coated respectively with the three selected industrial coatings QAC, TC and CUO and the epoxy biocide-enriched coatings SN, CS and FR and chemically characterised before and after exposure to biofilm formation. The antifouling activity of these coatings was also characterized. Growth media inoculated with Pseudomonas sp strain CT07::gfp was circulated through the modified flow cell system via a multichannel peristaltic pump for 48 h before the coated metal discs were removed and washed to perform chemical or antifouling analysis. All the industrial coatings and biocide enriched epoxy coatings complied with the thermal stability requirements of a cooling water system. Scanning electron microscopy (SEM) imaging and Energy dispersive X-ray spectroscopy (EDX) analysis confirmed that the adhesion properties of industrial coatings TC and QAC in aqueous environments were insufficient and that the copper and silver ions leached out of the biocide-enriched epoxy coatings. The qualitative analyses of the attachment of bacteria on the surfaces of both the industrial and biocide enriched epoxy coatings was confirmed by SEM, CLSM. The attached bacteria were removed and analysed quantitatively through plate counts and flow cytometry. None of the industrial coatings or the biocide incorporated epoxy coatings that were used in this study would therefore be efficient for the use on metal surfaces in cooling water systems. Thirdly, several approaches were followed to synthesise a poly(styrene-alt-maleic anhydride) (SMA) coating, chemically bind a furanone derivative, 2,5-dimethyl-4-hydroxy-3-(2H)-furanone, to the polymer back bone of the SMA coating for the application as an antifouling coating for cooling water systems. The synthesis of SMA was confirmed through 1H NMR and SEC and the synthesis of tert-butyl 2-(2-hydroxyethoxy) ethylcarbamate and 4-(2-(2-(tert-butoxycarbonyl)ethoxy)ethoxy)-4- oxobutanoic acid was confirmed through 1H NMR and ES-MS+. The synthesis of the end furanone derivative product could however not be achieved. / AFRIKAANSE OPSOMMING: Bio-aanpaksels in waterverkoelingsisteme veroorsaak talle probleme wat lei tot verminderde doeltreffendheid en finansiële verliese. Antimikrobiese oppervlakbedekkings verskaf ‘n omgewingsvriendelike oplossing om bio-aanpaksels te voorkom en ‘n alternatief vir die huidige gebruik van giftige chemikalieë in waterverkoelingsisteme. Biofilm groei in waterverkoelingsisteme was nageboots in ‘n gewysigde vloeiselsisteem om industriële aanpakwerende en biopsied bevattende antimikrobiese oppervlakbedekkings as potensiële aanpakwerende beskermingslae vir metaaloppervlaktes te evalueer. Die ontwerp van ‘n nuwe aanpakwerende beskermingslaag is ook ondersoek. Eerstens is analitiese moniteringsmetodes vir bio-aanpaksels op geselekteerde aanpakwerende antimikrobiese oppervlakbedekkings en biosiedes geoptimiseer. Pseudomonas sp. stam CT07 was verkies om bio-aanpaksels te simuleer gedurende hierdie studie. ‘n Metaalalooi van vlekvrye staal en sagte staal (3R12) het geen korrosie getoon na 24 uur se groei van bio-aanpaksels nie en is vir hierdie rede gebruik as metaal vir die bio-aanpaksel groeiplate. Dit was vasgestel dat sonifisering die optimale verwyderingsmetode vir groeiplate was. Na verwydering van bio-aanpaksels was die metaal groeiplate bedek met die LIVE/DEAD® BaclightTM bakteriële lewensvatbaarheid-toestel. Visualisering deur middel van konfokale mikroskopie en vloeisitrometrie het outofluoreserende seine vanaf die metaal groeiplate onthul wat kwantitatiewe en kwalitatiewe analise van die metaal substraat verhinder het. Die gebruik van Pseudomonas sp. stam CT07:gfp om bio-aanpaksels te kweek op metal plate en die uitsluiting van SYT09 van die LIVE/DEAD® BaclightTM bakteriële lewensvatbaarheid-toestel, het die outofluoreserende seine van die metaalskywe verminder. Industriële beskerminglae, wat onderskeidelik Kwaternêre ammonium sout (QAC), triclosan (TC) en koperoksied (CUO) bevat, het die hoogste antimikrobiese aktiwiteit in die skyf-diffusie toets getoon. Die minimum inhibisiekonsentrasies vir silwernitraat (SN) en kopersulfaat (CS) was onderskeidelik 432 dpm en 160 dpm. ‘n Minimum konsentrasie van 6.25% van die furanoonoplossing (FO) is geklassifiseer as ‘n biosied in die oplossingstoets.Tweedens was die metaal groei-skywe bedek met drie industriële beskermingslae QAC, TC en CUO en die epoksie-biosied-verrykte lae SN, CS en FR en chemiesgekarakteriseerd voor en na die vorming van bio-aanpaksel. Die karaktereienskappe van die aktiwiteit van die beskermingslae was ook vasgestel. Opgeloste triptiese soja sop vermeng met Pseudomonas sp strain CT07: gfp was gesirkuleer in die gemodifiseerde vloeisel deur ‘n multikanaal peristaltiese pomp vir 48 uur voordat die beskermde metaalskywe verwyder en gewas is om chemiese en aanpakwerende analise uit te voer. Al die industriële beskermingslae en biosied-verrykte epoksie-beskermingslae het aan die vereistes van termiese stabiliteit van ‘n waterverkoelingsisteem voldoen. Skandeer elektronmikroskopie (SEM) en X-straal spektroskopie (EDX) analise het aangetoon dat die aantrekkingseienskappe van industriële beskermingslae TC en QAC in waterige oplossings onvoldoende was en dat die koper- en silwerione uit die biosiedverrykte epoksie-resin beskermingslae diffundeer. Die kwalitatiewe analise van die aanpaksel van bakterieë op die oppervlaktes van beide industriële en biosied -verrykte epoksie-beskermingslae was bevestig deur SEM en CLSM. Die aangepakte bakterieë was verwyder en kwantitatief geanaliseer deur middel van plaattellings en vloeisitrometrie. Nie een van die industriële beskermingslae of die biosied-bevattende epoksie beskermingslae wat in hierdie studie gebruik is, is dus gepas vir gebruik op metaaloppervlaktes in waterverkoelingsisteme nie. Derdens was verskeie pogings aangewend om ‘n poli(stireen-alt-maleic anhidried) (SMA) beskermingslaag chemies te bind tot ‘n furanoon afgeleide 2.5-demitiel-4-hidroksie-3-(2H)- furanoon, tot die polimeer-ruggraat van die SMA beskermingslaag vir aanwending as ‘n aanpakwerende beskermingslaag vir waterverkoelingsisteme. Die sintese van SMA was bevestig deur 1H NMR en SEC en die sintese van tert-butyl 2-(2-hirdoksie-etoksie) etielkarbamaat en 4-(2- (2-(tert-butoksiekarboniel)etoksie)etoksie)-4-oksobutanoiesesuur was bevestig deur 1H NMR en ES-MS+. Die sintese van die uiteindelike afgeleide furanoon kon egter nie behaal word nie.

An investigation has been carried out to determine the effects of the dissolved solids in process cooling water (pcw) and mine water (mw) on concrete corrosion. An experimental set up was designed to simulate the process in the cooling towers of Sasol (Pty) Ltd at Secunda. The investigation was carried out using Ordinary Portland Cement (OPC) and Portland Blastfurnace Cement (PBFC). The corrosion process was monitored as a function of time by determining the concentrations of the ions left in solution. This was done using Inductively Coupled Plasma Optical Emission Spectroscopy (ICP-OES) and Ion Chromatography (lC). The observation, identification and characterization of the secondary phases formed during the corrosion process were analyzed using the Scanning Electron Microscopy(SEM). Energy Dispersive X-ray Microanalysis (EDX) made it possible to identify the various microstructures and quantify their elemental composition. This made it possible to monitor the penetration of sulphate ions in the mortar. Powder X-ray Diffraction (XRD) qualitative analysis was also performed on the test mortar specimens. The organic constituents in process cooling water were determined using Gas Chromatography coupled with a Mass Spectrometer (GC-MS). The corrosion indices which measures the aggressiveness of water solutions towards cement and concrete were calculated for both process cooling water and mine water. The results of the investigation showed that mine water is more corrosive than process cooling water. This observation has been linked to the presence of the organic compounds in process cooling water. The results also indicated that PBFC was mores resistant to chemical attack than ope. / Thesis (M.Sc.)-University of Natal, Pietermaritzburg, 1998.

A dissertation submitted to the University of the Witwatersrand in fulfilment of the requirements for the degree of Master of Science in Engineering (Metallurgy & Materials) 2016 / The surfaces of AISI 316L stainless steel plate were laser alloyed with ruthenium powder as well as a mixture of ruthenium and nickel powders using a Nd:YAG laser set at fixed operating parameters. The microstructure, elemental composition, and corrosion characteristics of the alloyed zone were analysed using optical and scanning electron microscopy (SEM), Energy Dispersive X-ray Spectroscopy (EDS), and corrosion potential measurements. EDS analysis of the alloyed specimen showed that through the laser surface alloying, 2 mm surface layers with 12.5wt % Ru and 5.2wt% Ru were produced on an AISI 316L stainless steel. Similar microstructures which were dendritic and columnar grains, typical of weld beads under non-equilibrium cooling conditions were observed for all samples. Hardness profile measurements showed a significant increase from 160 HV for the substrate to a maximum of 247 HV for the alloyed layer. Using an Autolab potentiostat, the corrosion behaviour and resistance of the laser alloyed layers, substrate AISI 316L, and Hastelloy© C-276 were evaluated and compared in sulphuric acid solution of different concentration and temperatures. The Hastelloy© C-276, followed by the 12.5wt% Ru presented the most noble corrosion potential (Ecorr) and the lowest corrosion current density (icorr). However, in 60wt% H2SO4 and 40oC, the 5.22 wt% Ru alloys exhibited slightly better anticorrosive properties than 12.5wt% Ru. The observed corrosion potential, Ecorr, for untreated AISI 316L stainless steel sample in 40wt% sulphuric acid solution at 40oC was -277 mV. The 5.22 wt% Ru and 12.5wt% Ru alloyed stainless steel samples presented -240 mV, and 61 mV respectively in the same solution. Besides showing comparable performance to 5.2wt%Ru sample within specific short potential ranges, Hastelloy© C-276 was generally superior in all solutions. In addition it was found that the stability of the passive layer was improved with additions of Ru. Based on the developed costing equation the cost of 5 mm AISI 316L stainless steel plate with surface area (A = 1 m2) surface alloyed with 5.2wt% Ru to a depth of 2 mm using Nd: YAG laser is estimated at R15 989, and it is less than the cost of a Hastelloy© C-276 plate of similar size which is estimated at R19 900. As the material thickness increases, the cost benefit of laser surface treatment increases and vice versa. Reduction of the Ru additions to levels below 5.2wt% would improve cost competition without detracting from performance. / MT2017

A dissertation submitted to the Faculty of Engineering and the Built Environment, University of the Witwatersrand, in fulfilment of the requirements for the degree of Master of Science in Engineering 15 October 2016 / The alloys Ti-52.5Al-10.0Ni (at.%) and Ti-52.5Al-10.0Ni-0.2Ru (at.%) were made by mixing, and melting their powders in a button arc furnace under an argon atmosphere. The high temperature oxidation and room temperature corrosion of behaviour of the alloys was investigated. Isothermal oxidation in air at 950°C for 120 hours and 720 hours was done. Cyclic oxidation behaviour of the alloys was also investigated in air and in a hot salt (Na2SO4) environment. The corrosion tests were conducted in 5 wt% and 25 wt% HCl. All the samples were characterised using scanning electron microscopy with energy dispersive X-ray spectroscopy, X-ray diffraction and hardness measurements. On solidification, the Ti-52.5Al-10.0Ni (at.%) alloy formed dendrites of γ-TiAl (~55 at.% Al) surrounded by a eutectic of γ-TiAl + Ti2NiAl3 (τ3) phases. Most of the nickel was found in the Ti2NiAl3 (τ3) phase (~12 at.%) with trace amounts in the dendrites (~0.5 at.%). The Ti-52.5Al-10.0Ni-0.2Ru (at.%) alloy formed dendrites of γ-TiAl (~53 at.% Al) surrounded by a eutectic of γ-TiAl + Ti2NiAl3 (τ3). Most of the nickel (~15 at.%) and ruthenium (~0.3 at.%) were in solid solution in the Ti2NiAl3 (τ3) phase, although small amounts of both metals were present in the dendrites (~1 at.% Ni and 0.1 at.% Ru). Under isothermal oxidation conditions, both alloys showed good oxidation resistance with a low mass gain (< 2%). The alloys formed a continuous scale of TiO2 and Al2O3 with good adherence to the substrate, but as exposure time increased, the scale was severely degraded and exfoliated from the surface. Cyclic oxidation conditions were more aggressive for both alloys. The Ti-52.5Al-10.0Ni-0.2Ru (at.%) alloy was more resistant and formed a nickel-rich sub-surface zone between the substrate and intermixed oxide layer. Both alloys had a fairly good corrosion resistance in HCl due to the presence of nickel. They formed a thin and non-continuous Al2O3 oxide scale on the surface of the γ-TiAl dendrites, with Ti3NiAl2O on the γ-TiAl + Ti2NiAl3 (τ3) eutectic regions. The acid mainly corroded the τ3 phase, thus attacking the eutectic and leaving the γ-TiAl dendrites exposed. / MT2017

A thesis submitted to the Faculty of Engineering, University of the Witwatersrand, Johannesburg, in fulfilment of the requirements for the degree of Master of Science in Engineering Johannesburg, 1993 / The formation of VC, NbC, and Cr-carbide coatings on steels immersed in molten borax baths containing carbide-forming constituents has been known for some time. A study was made of the formation of carbide coating on steel specimens treated in molten borax cont.ad.Lnr.q ferro-vanadium and V20S as bath additives. The prevalence of oxidizing or reducing conditions in the bath was found to playa decisive role in the formation of the VC layer. The influence of treatment factors such as time, temperature, and bath composition on the thickness of the coating was investigated. A detailed investigation into the behaviour of baths containing V205 and Al was carried out in this regard. Microstructural examination of coated specimens was performed using optical and electron microscopy. Microhardness tests, X-ray diffraction (XRD) and energy dispersive spectroscopy (EDS) analyses were carried out in order to characterise the layers produced. The corrosion behaviour of the vanadf.um carbide coating was evaluated by accelerated electrochemical means. Samples of mild steel and EN9(O.5% C) steel were treated for various lengths of time in order to obtain coatings of various thicknesses. The corrosion resLst.ance of the carbide coating was found to be superior to that of the untreated base alloys. Five diffet"ent tool steel materials were a.lso treated. Microscopy examination and hardness testing of the VC coated tool steels was performed in order to assess the effects of treatment by this process on the bas~ material. The austenitizing temperature and the nature of the carbides in the matrix of the tool steels was found to play an important role in this respect. / MT2017

A dissertation submitted to the faculty of engineering, University of the Witwatersrand, Johannesburg in fulfillment of the requirements for the degree of master of science / Steel 3CR12 is a 12 chromium, titanium stabilized, corrosion resisting steel which was developed in South Africa in the recent past (Abbreviation abstract) / AC2017

No description available.

A cyclic polarization procedure was designed to evaluate the pitting potentials of high performance stainless steels in synthetic concrete pore water at different chloride concentrations. Cyclic polarization scans were performed on high performance stainless steel reinforcements, S32201, S32305 and S32205. Pitting initiation was observed below the oxygen evolution potential for high chloride concentrations. S32201 and S32304 showed the presence of metastable pitting before reaching its pitting potential. Pitting resistance performance, based on cyclic polarization, was consistent with each material's respective Pitting Resistance Equivalent Number (PREN) value. For S32201 and S32304, pitting potential decreased as the chloride concentration increased, whereas S32205 did not pit at the chloride concentrations tested. / by Erika Maria Sanchez. / Thesis (M.S.C.S.)--Florida Atlantic University, 2011. / Includes bibliography. / Electronic reproduction. Boca Raton, Fla., 2011. Mode of access: World Wide Web.