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Application of fracture mechanics to predict the growth of single and multi-level delaminations and disbonds in composite structuresMikulik, Zoltan, Mechanical & Manufacturing Engineering, Faculty of Engineering, UNSW January 2008 (has links)
The high stiffness to weight ratio and fatigue resistance make carbon fibre composites suitable for both military and large civil aircraft. The limited ability of current numerical methods to capture the complex growth of damage in laminated composites leads to a conservative design approach applied in today??s composite aircraft structures. The aim of the presented research was to develop an improved methodology for the failure prediction of laminated composites containing delaminations located between arbitrary layers in the laminate, and to extend the investigations to composite structures subjected to barely visible impact damage (BVID). The advantages of fracture mechanics-based methodologies to predict interlaminar failure in composite structures were identified, from which the crack tip element (CTE) approach and the virtual crack closure technique (VCCT) were selected for assessment. Extensive validation of these fracture mechanics methods is presented on a number of composite structures ranging from coupons to large stiffened panels. It was shown that the VCCT was relatively insensitive to the crack front mesh size, whilst predictions using the CTE methodology were significantly influenced by the element size. Based on the obtained results modelling guidelines for the VCCT and CTE were established. Significant contribution of this research to the field of the analysis of composite structures was the development of a novel test method for the evaluation of embedded single and multi-level delaminations. The test procedure of the single delamination specimen was proposed as an analogous test to conventional compression experiments. The transverse test overcame the inherent problems of in-plane compression testing and produced less scatter of experimental measurements. Quantitative analysis of numerical results employing the validated finite element modelling approaches showed that the failure load and location were in agreement with experiments. Furthermore, new modelling techniques for composite structures containing BVID proposed in this research produced good correlation with test data from the compression after impact (CAI) test. The study of BVID provided a significant contribution toward the knowledge of the applicability of implicit FE solvers to predict failure of CAI specimens as well as the criticality of centrally impacted specimens.
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Application of fracture mechanics to predict the growth of single and multi-level delaminations and disbonds in composite structuresMikulik, Zoltan, Mechanical & Manufacturing Engineering, Faculty of Engineering, UNSW January 2008 (has links)
The high stiffness to weight ratio and fatigue resistance make carbon fibre composites suitable for both military and large civil aircraft. The limited ability of current numerical methods to capture the complex growth of damage in laminated composites leads to a conservative design approach applied in today??s composite aircraft structures. The aim of the presented research was to develop an improved methodology for the failure prediction of laminated composites containing delaminations located between arbitrary layers in the laminate, and to extend the investigations to composite structures subjected to barely visible impact damage (BVID). The advantages of fracture mechanics-based methodologies to predict interlaminar failure in composite structures were identified, from which the crack tip element (CTE) approach and the virtual crack closure technique (VCCT) were selected for assessment. Extensive validation of these fracture mechanics methods is presented on a number of composite structures ranging from coupons to large stiffened panels. It was shown that the VCCT was relatively insensitive to the crack front mesh size, whilst predictions using the CTE methodology were significantly influenced by the element size. Based on the obtained results modelling guidelines for the VCCT and CTE were established. Significant contribution of this research to the field of the analysis of composite structures was the development of a novel test method for the evaluation of embedded single and multi-level delaminations. The test procedure of the single delamination specimen was proposed as an analogous test to conventional compression experiments. The transverse test overcame the inherent problems of in-plane compression testing and produced less scatter of experimental measurements. Quantitative analysis of numerical results employing the validated finite element modelling approaches showed that the failure load and location were in agreement with experiments. Furthermore, new modelling techniques for composite structures containing BVID proposed in this research produced good correlation with test data from the compression after impact (CAI) test. The study of BVID provided a significant contribution toward the knowledge of the applicability of implicit FE solvers to predict failure of CAI specimens as well as the criticality of centrally impacted specimens.
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The Structural Integrity And Damage Tolerance Of Composite T-Joints in Naval VesselsDharmawan, Ferry, ferry.dharmawan@rmit.edu.au January 2008 (has links)
In this thesis, the application of composite materials for marine structures and specifically naval vessels has been explored by investigating its damage criticality. The use of composite materials for Mine Counter Measure Vessels (MCMVs) was desirable, especially for producing material characteristics, such as light weight, corrosion resistance, design flexibility due to its anisotropic nature and most importantly stealth capability. The T-Joint structure, as the primary connection between the hull and bulkhead forms the focus of this research. The aim of the research was to determine the methodology to predict the damage criticality of the T-Joint under a pull-off tensile loading using FE (Finite Element) based fracture mechanics theory. The outcome of the research was that the Finite Element (FE) simulations were used in conjunction with fracture mechanics theory to determine the failure mechanism of the T-Joint in the presence of disbonds in the critical loca tion. It enables certain pre-emptive strengthening mechanisms or other preventive solutions to be made since the T-Joint responses can be predicted precisely. This knowledge contributes to the damage tolerance design methodology for ship structures, particularly in the T-Joint design. The results comparison between the VCCT (Virtual Crack Closure Technique) analysis and the experiment results showed that the VCCT is a dependable analytical method to predict the T-Joint failure mechanisms. It was capable of accurately determining the crack initiation and final fracture load. The maximum difference between the VCCT analysis with the experiment results was approximately 25% for the T-Joint with a horizontal disbond. However, the application of the CTE (Crack Tip Element) method for the T-Joint displayed a huge discrepancy compared with the results (fracture toughness) obtained using the VCCT method, because the current T-Joint structure geometry did not meet the Classical Laminate Plate Theory (CLPT) criteria. The minimum fracture toughness difference for both analytical methods was approximately 50%. However, it also has been tested that when the T-Joint structure geometry satisfied the CLPT criteria, the maximum fracture toughness discrepancy between both analytical methods was only approximately 10%. It was later discovered from the Griffith energy principle that the fracture toughness differences between both analytical methods were due to the material compliance difference as both analytical methods used different T-Joint structures.
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