The use of solar cells for energy production has indeed a bright future. Reduction of cost for fabrication along with increased efficiency are key features for a market boom, both achieved as a result of increased knowledge of the technology. Especially the thin film solar cell technology with absorbers made of Cu(In,Ga)Se2 (CIGS) is promising since it has proven high power conversion efficiency in combination with a true potential for low cost fabrication. In this thesis different recipes for fabrication of the Cu(In,Ga)Se2 absorber layer have been studied. The deposition technique used has been co-evaporation from elemental sources. For all depositions the substrate has been heated to a constant temperature of 500 ºC in order for the growing absorber to form a chalcopyrite phase, necessary for the photovoltaic functionality. The selenium has been evaporated such to always be in excess during depositions whereas the metal ratio Cu/(In+Ga) has been varied according to different recipes but always to be less than one at the end of the process. In the work emphasis has been on the radiative properties of the CIGS film during growth. The substrate heater has been temperature controlled to maintain the constant set temperature of the substrate, regardless of varying emitted power caused by changing surface emissivity. Depending on the growth conditions the emissivity of the growing film is changing, leading to a readable variation in the electrical power to the substrate heater. Since the thermal radiation from the substrate during growth has been of central focus, this has been studied in detail. For this reason the substrate has been treated as an optical stack composed of glass/Mo/Cu(In,Ga)Se2/CuxSe which determine the thermally radiated power by its emissivity. An optical model has been adopted to simulate the emissivity of the stack. In order to use the model, the optical constants for Cu(In,Ga)Se2 and CuxSe have been derived for the wavelength interval 2 μm to 20 μm. The simulation of the emissivity of the stack during CIGS growth agreed well with what has been seen for actual growth. Features of the OP-signal could hereby be explained as a result of film thickness of Cu(In,Ga)Se2 and CuxSe respectively. This is an important knowledge for an efficient fabrication in large scale.

In Cu(In,Ga)Se2 (CIGS) solar cells the CIGS layer serves as the light absorber, growing naturally p-type. Together with an n-type buffer layer they form a p-n heterojunction. Typically, CdS is used as a buffer, although other, less toxic materials are investigated as alternatives. The intrinsic p-type doping of CIGS layers is the result of complex defect physics. Defect formation energies in CIGS are very low or even negative, which results in extremely high defect concentrations. This leads to many unusual electrical phenomena that can be observed in CIGS devices. This thesis mostly focuses on three of these phenomena: light-soaking, light-on-bias, and light-enhanced reverse breakdown. Light-soaking is a treatment that involves illuminating the investigated device for an extended period of time. In most CIGS solar cells it results in an improvement of open-circuit voltage, fill factor, and efficiency that can persist for hours, if not days. The interplay between light-soaking and the remaining two phenomena was studied. It was found that light-soaking has a strong effect on light-on-bias behavior, while the results for light-enhanced breakdown were inconclusive, suggesting little to no impact. Light-on-bias is a treatment which combines simultaneous illumination and application of reverse bias to the studied sample. Illuminating CdS-based samples with red light while applying a reverse bias results in a significant increase in capacitance due to filling of traps. In many cases, this is accompanied by a decrease in device performance under red illumination. Complete recovery is possible by illuminating the treated sample with blue light, which causes hole injection from the CdS buffer. In samples with alternative buffer layers, there is little distinction between red and blue illumination, and the increase in capacitance is milder. At the same time, there is little effect on device performance. Reverse breakdown can occur when a sufficiently large reverse bias is applied to a p-n junction, causing a large reverse current to flow through the device. In CIGS solar cells, the voltage at which breakdown occurs in darkness decreases in the presence of blue illumination. A model explaining the breakdown in darkness was proposed as a part of this thesis. The model assumes that all voltage drops on the buffer layer in darkness and on the CIGS layer under blue illumination. The high electric field in the buffer facilitates Poole-Frenkel conduction and Fowler-Nordheim tunneling between the absorber and the buffer.

Solar irradiation is a vast and plentiful source of energy. The use of photovoltaic (PV) devices to convert solar energy directly to electrical energy is an elegant way of sustainable power generation which can be distributed or in large PV plants based on the need. Solar cells are the small building blocks of photovoltaics and when connected together they form PV modules. Thin film solar cells require significantly less energy and raw materials to be produced, as compared to the dominant Si wafer technologies. CIGS thin film solar cells are considered to be the most promising thin film alternative due to its proven high efficiency. Most thin film PV modules utilise monolithic integration, whereby thin film patterning steps are included between film deposition steps, to create interconnection of individual cells within the layered structure. The state of the art is that CIGS thin film modules are made using one laser patterning step (P1) and two mechanical patterning steps (P2 and P3). Here we present work which successfully demonstrates the replacement of mechanical patterning by laser patterning methods. The use of laser ablation promises such advantages as increased active cell area and reduced maintenance and downtime required for regular replacement of mechanical tools. The laser tool can also be used to transform CIGS into a conducting compound along a patterned line. We have shown that this process can be performed after all semiconductor layers are deposited using a technique we call laser micro-welding. By performing patterning at the end of the process flow P2 and P3 patterning could be performed simultaneously. Such solutions will further reduce manufacturing times and may offer increased control of semiconductor interfaces. While showing promising performance on par with reference processes there are still open questions of importance for these novel techniques, particularly that of long term stability. Thin film modules are inherently sensitive to moisture and require reliable encapsulation. Before the techniques introduced here can be seen industrially they must have achieved proven stability. In this work we present a proof of existence of stable micro-welded interconnections. / Felaktigt tryckt som Digital Comprehensive Summaries of Uppsala Dissertations from the Faculty of Science and Technology 731