Guided wave inspection is a form of ultrasonic testing used for non-destructive testing (NDT). Guided waves are capable of propagating long distances bounded by the geometries of the specimen, such as pipes and plates. The technique is commercially used to detect defects in pipelines and is capable of a full volumetric screening many metres (often up to around 100m) from one location. Fundamental axisymmetric wave modes are used to inspect pipelines and are used to quantify defects and features. However, as the technology has progressed, a demand for improving defect sensitivity, spatial resolution and developing the technology into new fields has been recognised. Operating at medium range frequencies is one possibility that could provide the increase in defect sensitivity and spatial resolution required that may not be achieved at low range frequencies. The use of higher order wave modes could also provide additional information useful for defect sizing. Guided wave inspection is a complex ultrasonic technique due to the many wave modes that exist and testing at medium range frequencies requires some challenges to be overcome. The research presented here investigates the potential of using the second order torsional wave mode at medium range frequencies and provides a new sizing technique that for some applications is likely to offer advancement in guided wave inspection and monitoring. The approach firstly included the design and implementation of a setup for analysing the complex signal responses in order to access the higher order torsional wave mode T(0,2) for defect sizing. An efficient method of using FEA has been presented using segmented models to provide the capability of analysing defects with small increment changes that could not be achieved using a full 3D model of the pipe. Using a pipe segment to virtually represent the full pipe also allowed small changes in defect size to be investigated, which would otherwise be extremely difficult to accurately machine experimentally. The FEA modelling technique is also based on broadband signals in comparison to the conventional approach of using narrowband signals and is capable of obtaining a wide frequency spectrum from one model, which significantly reduces the number of models needed to conduct a frequency analysis. Following on from this work, a high density transducer array was developed and compared against a conventional transducer array used in guided wave inspection for the purpose of medium range frequency inspection, which can also be applied to conventional low range frequency inspection. Finally, a new defect sizing method using T(0,2) is presented, which is capable of predicting the depth using peak amplitude responses from spectral analysis and by comparing this to the cut-off frequency of the remaining wall thickness of the defect. The technique has the potential to improve defect sizing, defect sensitivity, increase spatial resolution, and increase the performance of medium range inspection.

En contrôle non destructif, dans la perspective de l’amélioration des images de défauts mais également dans le but de rendre leur interprétation plus simple par des opérateurs non spécialisés,de nouvelles méthodes d’imagerie ultra-sonore telle que l’imagerie TFM (Total Focusing Method)sont apparues depuis quelques années comme une alternative aux méthodes d’imageries conventionnelles.Elles offrent des images réalistes des défauts et permettent à partir d’une même acquisition d’avoir un nombre important d’images chacune pouvant porter des informations différentes et complémentaires sur les caractéristiques d’un même défaut.Lorsqu’elles sont correctement sélectionnées,ces images sont plus faciles à analyser, elles présentent moins de risques de mauvaise interprétation et permettent d’envisager des caractérisations de défauts plus rapides par des opérateurs moins spécialisés.Pour une exploitation industrielle, il reste cependant nécessaire de renforcer la robustesse et la facilité de mise en oeuvre de ces techniques d’imagerie.L’ensemble des travaux réalisés durant la thèse a permis de développer de nouveaux outils capables d’améliorer la caractérisation des défauts par les techniques d’imagerie TFM en termes de position,d’orientation et de dimensionnement / In non-destructive testing, with a view to improving defect images but also to simplify their interpretation by non-specialized operators,new ultrasonic imaging methods such as TFM imaging (Total Focusing Method ) have appeared for some years as an alternative to conventional imaging methods. They offer realistic images of defects and allow from the same acquisition to have a large number of images each that can carry different and complementary information on the characteristics of the same defect. When properly selected, these images are easier to analyze, they present less risk of misinterpretation and allow to consider faster fault characterizations by less specialized operators.However, for an industrial operation, it remains necessary to strengthen the robustness and ease of implementation of these imaging techniques. All the work carried out during the thesis allowed to develop new tools to improve the characterization of defects by TFM imaging techniques in terms of position,orientation and sizing.

Plusieurs industries manipulent des substances liquides et gazeuses qui circulent souvent dans de longues canalisations. La technique d'ondes guidées est couramment utilisée dans ce domaine. Cette technique est en progrès continu. Dans cette thèse, un système d'inspection a été conçu et développé. Il est basé sur des transducteurs piézoélectriques qui génèrent des ondes guidées de torsion pouvant se propager le long du tube testé. Les signaux réfléchis des défauts et singularités rencontrés sont détectés aussi par des capteurs piézoélectriques. Des simulations numériques utilisantpar la méthode d'éléments finis standard et la méthode Wave Finite Element(WFEM) ont été effectuées afin de vérifier et de visualiser le phénomène de propagation des ondes dans des tubes intacts et endommagés. Un ensemble de tests a été mis en place sur des tubes droits et courbés avec deux matériaux différents: PVC et acier. L'interaction entre les ondes générées et les défauts usinés a été prouvée.Les résultats numériques et expérimentaux confirment certaines caractéristiques spécifiques concernant le coefficient de réflexion de l'onde. Par la suite, un pipeline industriel d'environ soixante mètres de long et contenant plusieurs défauts et singularités a été testé par le système d'inspection. Les signaux enregistrés ont soumis certains traitements numériques afin de les rendre exploitables. Les signaux traités sont analysés afin d'identifier et de distinguer les réflexions des défauts de celles des singularités structurés. La méthode WFEM a été employée pour construire une base de données numérique des coefficients de réflexion en variant la profondeur et les extensions axiale et circonférentielle du défaut modélisé. Le calcul a été établi en fonction de la fréquence. La corrélation des tailles des défauts est effectuée en balayant la base de données numérique pour trouver la combinaison appropriée de dimensions pour un défaut donné. Les réflexions à partir des singularités structurées (coudes, blocs de béton, colliers, et les soudures) sont traitées ainsi en comparant des coefficients de réflexion obtenus par WFEM à ceux évalués expérimentalement. Enfin, on a étudié numériquement l'effet de la position angulaire d'un défaut sur les coefficients de réflexion et de transmission tout en excitant à différents types d'ondes. La méthode WFE est aussi utilisée pour effectuer le calcul. Cette étude donne un guide à la localisation circonférentielle des défauts dans les tubes. / Long pipelines are widely used in several industries transporting liquid or gas. The guided wave technique is commonly used in this field and it is under continuing progress. In this thesis, an inspection system has been designed and developed. Piezoelectric transducers are employed to generate torsional guided waves that could propagate along the tested pipe; and receive reflected signals from encountered features and damages. Numerical simulations using standard FE and Wave Finite Element methods have been carried out in order to verify and visualize the wave propagation phenomenon in both intact and damaged pipes. A set of tests has been performed on straight and curved pipes with two different materials: PVC and steel. The interaction between generated waves and machined defects has been proven. Numerical and experimental results confirm some specific features in the wave reflection coefficient. Thereafter, an industrial pipeline of about sixty meters long and containing several features has been tested by the inspection system.Recorded signals had submitted some numerical treatments in order to make them interpretable. Processed signals are analyzed to identify defects reflections from structured singularities echoes. The Wave Finite Element Method (WFEM) has been used to construct a numerical database of reflection coefficients from modelled defects by varying thickness, axial and circumferential extents. Calculation was made depending on frequency. The approximation of defect sizes is carried out by sweeping the numerical database to find the suitable combination of dimensions fora given defect. Reflections from structural singularities (elbows, concrete blocks,clamps, and welds) are treated as well by comparing reflection coefficients obtained by WFEM to those evaluated experimentally. Finally, a numerical investigation deals with the effect of defect angular-position on reflection and transmission coefficients while exciting by different types of waves. The spectral method Wave Finite Element has been used to carry out calculation. This study gives guidance to circumferential localization of defects in pipes.