Dielectric elastomers are electroactive polymers, which change size and shape in response to an electrical field. Dielectric elastomer actuators (DEAs) are highly promising new technologies in optical applications such as tuneable optical lenses, diffraction gratings and active camouflage. This thesis aims to develop a new approach to create a strain actuated compliant colour changing device that is controlled using DEAs as they offer stretchability, low weight, high efficiency, low cost and the possibility for miniaturisation. Conventional DEAs use transparent elastomeric materials with no significant colour change with strain. Conversely, liquid crystal materials are known to display dynamic colour changing behaviour, thereby making them good candidate materials. The thesis examines both the potential for colour changing soft actuators and the upcoming challenges in this field as well as the key concepts around liquid crystals that exhibit colour change. An initial approach was aimed at creating colour changes using dielectric elastomer actuators that drove a masked positioner. This method showed colour change since the mask changes the colour visualisation. The second approach used polymer dispersed liquid crystals, such as a nematic liquid crystal within a reactive silicone resin. The immiscibility of these compounds resulted in a dispersion of the liquid crystal droplets in the silicone matrix. However, the optical properties could not be controlled through mechanical deformation alone and the alignment of resulting LC droplets in the PDLC films was sensitive to the substrate used to perform the actuation. The next approach used reactive cholesteric liquid crystals (CLC) instead. A thin film coating process was preferred to carefully control the film's thickness by stretching. In free standing films a planar cholesteric alignment was obtained with mesogens aligned parallel to the substrate and colour was achieved based on the selective reflection of light. A transfer print technique was introduced to combine CLC coatings with elastomeric substrates that can be stretched. However, no colour change was achieved in response to mechanical deformation primarily due to the modulus and strength mismatch between the thin film and the elastomeric susbstrate material. Finally, lightly crosslinked liquid crystal elastomers using a combination of reactive and non-reactive liquid crystals were produced that were compatible with elastomer substrate materials. In free standing films planar cholesteric alignment was obtained with mesogens aligned parallel to the substrate. Successfully a reversible colour change based on selective reflection of light was achieved in response to a mechanical deformation.

La légèreté, simplicité et robustesse des systèmes mécaniques binaires font en sorte qu'ils sont une alternative prometteuse aux systèmes analogiques employés de nos jours dans des applications en robotique et en mécatronique. Les performances de systèmes mécaniques binaires sont présentement restreintes par la complexité, le poids et le coût des actionneurs conventionnels. De nouvelles technologies d'actionneurs, telles celles des matériaux intelligents (Smart Materials), doivent donc être développées afin de permettre l'essor et la commercialisation de systèmes binaires performants. Les actionneurs diélectriques en polymère (Dielectric Elastomer Actuators : DEA) sont capables de grandes déformations et de hautes énergies volumiques. Toutefois, l'application de cette technologie d'actionneurs à des systèmes binaires concrets est présentement limitée par la faible fiabilité de ces actionneurs et les faibles énergies volumiques développées par les configurations de DEAs actuelles. Afin de permettre l'avancée de la technologie des DEAs dans des applications binaires, cette recherche propose des configurations antagonistes et bistables qui développent ~10x plus d'énergie volumique que les configurations bistables développées antérieurement. De plus, cette recherche investigue les impacts des techniques de fabrication sur la fiabilité des actionneurs.

There is a growing interest in the field of Dielectric Elastomer Actuators (DEAs).A DEA consists of a thin DE lm coated with a compliant electrode. It expandsin planar directions and contracts in thickness under a driving voltage. Becauseof the similar actuation capability compared with human muscles, it is oftenreferred as artificial muscle. One possible application is to integrate the DEA inwearable devices for tremor suppression. In this thesis, the development of theDEA has been advanced towards this application in three aspects: performanceenhancement, modelling accuracy and self-sensing control. The results presented demonstrate that the combination of pre-strain and motion constraining enhances the force output of the DEA significantly but it also leads to the pre-mature electric breakdown that shortens the operational life. This drawback was suppressed by optimising the electrode configuration to avoid the electrically weak regions with low thickness across the DE lm, together with the lead contact o the active electrode region. The durability of the enhanced DEA was therefore improved significantly. Polyacrylate, a commonly used DE, was characterised for dynamic mechanical loading and electrical actuation. The conventional Kelvin-Voigt model was proved to be deficient in simulating the viscoelastic behaviour of polyacrylate in the frequency domain. The error in modelling was substantially reduced using a higher material model that contains multiple spring-damper combinations. It allows the system dynamics to be shaped over frequency ranges. A detailed procedure was given to guide the parameter identification in higher order material model. A novel self-sensing mechanism that does not require superposition of drivingvoltage and excitation signal was also designed. It reconfigures the conventionalDEA to have separate electrode regions for sensing and actuating. As the DElm deforms under driving voltage, the capacitive change in the electrode regionfor sensing was measured via a capacitor bridge and used as the feedback foractuation control. The self-sensing DEA can, therefore, be implemented with anyhigh voltage power supply. Moreover, the sensing performance is demonstratedto have improved consistency without interference of the electrical field. It alsohas a unique feature of DE lm wrinkling detection.

Touch is one of the less exploited sensory channels in human machine interactions. While the introduction of the tactile feedback would improve the user experience in several fields, such as training for medical operators, teleoperation, computer aided design and 3D model exploration, no interfaces able to mimic accurately and realistically the tactile feeling produced by the contact with a real soft object are currently available. Devices able to simulate the contact with soft bodies, such as the human organs, might improve the experience. The existing commercially available tactile displays consist of complex mechanisms that limit their portability. Moreover, no devices are able to provide tactile stimuli via a soft interface that can also modulate the contact area with the finger pad, which is required to realistically mimic the contact with soft bodies, as needed for example in systems aimed at simulating interactions with virtual biological tissues or in robot-assisted minimally invasive surgery. The aim of this thesis is to develop such a wearable tactile display based on the dielectric elastomer actuators (DEAs). DEAs are a class of materials that respond to an electric field producing a deformation. In particular, in this thesis, the tactile element consists of a so-called hydrostatically coupled dielectric elastomer actuator (HC-DEAs). HC-DEAs rely on an incompressible fluid that hydrostatically couples a DEA-based active part to a passive part interfaced to the user. The display was also tested within a closed-loop configuration consisting of a hand tracking system and a custom made virtual environment. This proof of concept system allowed for a validation of the abilities of the display. Mechanical and psychophysical tests were performed in order to assess the ability of the system to provide tactile stimuli that can be distinguished by the users. Also, the miniaturisation of the HC-DEA was investigated for applications in refreshable Braille displays or arrays of tactile elements for tactile maps.

In der vorliegenden Dissertationsschrift wird ein thermo-elektro-mechanisches Modell zur Simulation des Verhaltens von dielektrischen Elastomeraktoren vorgestellt. Zur Beschreibung der elektrischen und thermischen Eigenschaften werden lineare Modelle verwendet. Ein isotropes viskohyperelastisches mechanisches Materialmodell wird auf Grundlage der Hyperelastizität nach Ogden und der Beschreibung viskosen Verhaltens mittels Prony-Reihen eingesetzt. Die elektromechanische Kopplung ist durch die elektrostatische Anziehungskraft geladener Elektroden begründet. Die verlustbehafteten Prozesse der elektromechanischen Energieumwandlung bzw. des Ladungstransports führen zu einer Verlustleistung, welche in Wärme umgewandelt wird. Auf diese Weise wird eine unidirektionale Kopplung zwischen dem elektromechanischen und dem thermischen Feld erreicht. Die entsprechenden Materialparameter wurden der Literatur entnommen oder von Daten experimenteller Untersuchungen abgeleitet, welche am Institut für Elektromechanische Konstruktion (EMK) der Technischen Universität Darmstadt durchgeführt wurden. Mittels der Finite-Elemente-Methode wurde das thermo-elektro-mechanischen Modell zur Simulation zweier Testgeometrien verwendet. Dabei wurde eine gute qualitative Übereinstimmungen zwischen den Ergebnissen der numerisch Simulation und den experimentellen Beobachtungen des EMK erreicht. Die Ursachen quantitativer Differenzen zwischen den experimentell ermittelten und den numerisch berechneten Temperaturen werden untersucht und diskutiert. Abgeleitet aus den Ergebnissen der numerischen Untersuchungen werden abschließend Vorschläge zu einer Verringerung der dissipationsbedingten Erwärmung unterbreitet. Diese Vorschläge sind durch konstruktive, beispielsweise geometrische oder materielle, Eigenschaften von DE-Aktoren begründet, oder können aufgrund der aktiven Anregung getroffen werden.

Ein Dielektrischer Elastomer Aktuator (DEA) ist ein dehnbarer Kondensator, der aus einem Elastomerfilm besteht, der sich zwischen zwei flexiblen Elektroden befindet. Bei Anlegen einer elektrischen Spannung, ziehen sich die Elektroden aufgrund elektrostatischer Wechselwirkungen an, wodurch das Elastomer in z-Richtung zusammengepresst wird und sich dementsprechend in der x-,y-Ebene ausdehnt. Hierdurch werden Aktuationsbewegungen erreicht, welche sehr präzise über die Spannung gesteuert werden können. Zusätzlich sind DEAs kostengünstig, leicht und aktuieren geräuschlos. DEAs können beispielsweise für Produkte im medizinischen Bereich oder für optischer Komponenten genutzt werden. Ebenso kann aus diesen Bauteilen Strom erzeugt werden. Das größte Hindernis für eine weite Implementierung dieser Materialien liegt in den erforderlichen hohen Spannungen zum Erzeugen der Aktuationsbewegung, welche sich tendenziell im Kilovolt-Bereich befinden. Dies macht die Elektronik teuer und die Bauteile unsicher für Anwender. Um geringere Betriebsspannungen für die DEAs zu erreichen, sind signifikante Materialverbesserungen - insbesondere des verwendeten Elastomers - erforderlich. Um dies zu erreichen, können die dielektrischen Eigenschaften (Permittivität) der Elastomere gesteigert und/oder deren Steifigkeit (Young-Modul) gesenkt werden. In der vorliegenden Arbeit konnte die Aktuationsleistung von Silikonfilmen durch die Addition organischer Dipole erheblich verbessert werden. Hierfür wurde ein Verfahren etabliert, um funktionalisierte Dipole kovalent an das Polymernetzwerk zu binden. Dieser als "One-Step-Verfahren" bezeichnete Ansatz ist einfach durchzuführen und es werden homogene Filme erhalten. Die Dipoladdition wurde anhand verschiedener Silikone erprobt, die sich hinsichtlich ihrer mechanischen Eigenschaften unterschieden. Bei maximalem Dipolgehalt verdoppelte sich die Permittivität aller untersuchten Silikone und die Filme wurden deutlich weicher. Hierbei war festzustellen, dass die Netzwerkstruktur der verwendeten Silikone einen erheblichen Einfluss auf die erreichte Aktuationsdehnung hat. Abhängig vom Netzwerk erfolgte eine enorme Steigerung der Aktuationsleistung im Bereich von 100 % bis zu 4000 %. Dadurch können die Betriebsspannungen in DEAs deutlich abgesenkt werden, so dass sie tendenziell bei Spannungen unterhalb von einem Kilovolt betrieben werden können. / Dielectric elastomer actuators (DEAs) are compliant capacitors consisting of an elastomer film between two flexible electrodes. When a voltage is applied the electrostatic attraction of the electrodes leads to a contraction of the polymer in the z-direction and to a corresponding expansion in the x,y-plane. DEAs show high actuation strains, which are very accurate and adjustable by the applied voltage. In addition these devices are low-cost, low-weight and the actuation is noise-free. DEAs can be used for medical applications, optical components or for energy harvesting. The main obstacle for a broad implementation of this technology is the high driving voltage, which tends to be several thousand volts. For this reason the devices are unsafe for users and the needed electronic components are expensive. A significant improvement of the materials - especially of the used elastomer - is necessary to lower the actuation voltages. This can be achieved by improving the dielectric properties (permittivity) of the elastomer and/or by lowering it's stiffness (Young's modulus). In this work the actuation performance of silicone lms was improved significantly by the addition of organic dipoles. A simple procedure was developed, in which functionalized dipoles were bound to the polymer matrix, leading to homogenous and transparent films. This so-called "one-step-film-formation" was tested on various silicones with different mechanical properties. For the highest dipole content the permittivity of all tested silicones was doubled and the modified films showed a substantially lower stiffness. It was proven that the structure of the macromolecular network has a clear impact on the achievable actuation properties. For the highest dipole contents the actuation performance increased remarkably by 100 % up to 4000 % in respect to the investigated network. The addition of organic dipoles to the elastomer enables a signicant reduction of the needed driving voltage for DEAs below one kilovolt.

Multifunctional Dielectric Elastomer (DE) devices are well established as actuators, sensors and energy harvesters. Since the invention of the Dielectric Elastomer Switch (DES), a piezoresistive electrode that can directly switch charge on and off, it has become possible to expand the wide functionality of DE structures even more. We show the application of fully soft DE subcomponents in biomimetic robotic structures. It is now possible to couple arrays of actuator/switch units together so that they switch charge between themselves on and off. One can then build DE devices that operate as self-controlled oscillators. With an oscillator one can produce a periodic signal that controls a soft DE robot { a DE device with its own DE nervous system. DESs were fabricated using a special electrode mixture, and imprinting technology at an exact pre-strain. We have demonstrated six orders of magnitude change in conductivity within the DES over 50% strain. The control signal can either be a mechanical deformation from another DE or an electrical input to a connected dielectric elastomer actuator (DEA). We have demonstrated a variety of fully soft multifunctional subcomponents that enable the design of autonomous soft robots without conventional electronics. The combination of digital logic structures for basic signal processing, data storage in dielectric elastomer ip-ops and digital and analogue clocks with adjustable frequencies, made of dielectric elastomer oscillators (DEOs), enables fully soft, self-controlled and electronics-free robotic structures. DE robotic structures to date include stiff frames to maintain necessary pre-strains enabling sufficient actuation of DEAs. Here we present a design and production technology for a first robotic structure consisting only of soft silicones and carbon black.