As technologies continue advancing, semiconductor devices with dimensions in nanometers have entered all spheres of human life. This research deals with both the statistical aspect of reliability and some electrical aspect of reliability characterization. As an example of nano devices, TaO_x-based high k dielectric thin films are studied on the failure mode identification, accelerated life testing, lifetime projection, and failure rate estimation. Experiment and analysis on dielectric relaxation and transient current show that the relaxation current of high k dielectrics is distinctive to the trapping/detrapping current of SiO₂; high k films have a lower leakage current but a higher relaxation current than SiO₂. Based on the connection between polarization-relaxation and film integrity demonstrated in ramped voltage stress tests, a new method of breakdown detection is proposed. It monitors relaxation during the test, and uses the disappearing of relaxation current as the signal of a breakdown event. This research develops a Bayesian approach which is suitable to reliability estimation and prediction of current and future generations of nano devices. It combines the Weibull lifetime distribution with the empirical acceleration relationship, and put the model parameters into a hierarchical Bayesian structure. The value of the Bayesian approach lies in that it can fully utilize available information in modeling uncertainty and provide cogent prediction with limited resources in a reasonable period of time. Markov chain Monte Carlo simulation is used for posterior inference of the reliability projection and for sensitivity analysis over a variety of vague priors. Time-to-breakdown data collected in the accelerated life tests also are modeled with a bathtub failure rate curve. The decreasing failure rate is estimated with a non-parametric Bayesian approach, and the constant failure rate is estimated with a regular parametric Bayesian approach. This method can provide a fast and reliable estimation of failure rate for burn-in optimization when only a small sample of data is available.

The continuous scaling of microelectronic devices requires high permittivity (high-k) dielectrics to replace SiO₂ as the gate material. HfO₂ is one of the most promising candidates but the crystallization temperature of amorphous HfO₂ is too low to withstand the fabrication process. To enhance the film thermal stability, HfO₂ is deposited using atomic layer deposition (ALD), and incorporated with various amorphizers, such as La₂O₃, Al₂O₃, and Ta₂O₅. The incorporation is achieved by growing multiple ALD layers of HfO₂ and one ALD layer of MO[subscript x] (M = La, Al, and Ta) alternately (denoted as [xHf + 1M]), and the incorporation concentration can be effectively controlled by the HfO₂-to-MO[subscript x] ALD cycle ratio (the x value). The crystallization temperature of 10 nm HfO₂ increases from 500 °C to 900 °C for 10 nm [xHf + 1M] film, where x = 3, 3, and 1 for M = La, Al, and Ta, respectively. The incorporation of La₂O₃, and Ta₂O₅ will not compromise the dielectric constant of the film because of the high-k nature of La₂O₃, and Ta₂O₅. Angle resolved X-ray photoelectron spectroscopy (AR-XPS) reveals that when the HfO₂-to-MO[scubscript x] ALD cycle ratio is large enough (x > 3 and 4 for La and Al, respectively), periodic structures exist in films grown by this method, which are comprised of repeated M-free HfO₂ ultrathin layers sandwiched between HfM[subscript x]O[scubscript y] layers. Generally, the film thermal stability increases with thinner overall thickness, higher incorporation concentration, and stronger amorphizing capability of the incorporated elements. When the x value is low, the films are more like homogeneous films, with thermal stabilities determined by the film thickness and the amorphizer. When the x value is large enough, the periodically-repeated structure may add an extra factor to stabilize the amorphous phase. For the same incorporation concentration, films with an appropriately high periodicity may have an increased thermal stability. The manner by which the periodic structure and incorporated element affect thermal stability is explored and resolved using nanolaminates comprised of alternating layers of [scubscript y]HfO₂ and [xHf + 1M] × n, where y varied from 2 to 20, x varied from 1 to 2, and n varied from 4 to 22. / text