Thesis (M. Phil.)--University of Hong Kong, 1992.

Thesis (M.S.)--Worcester Polytechnic Institute. / Keywords: atomizing; spray cooling; thermal stress. Includes bibliographical references (p. 54).

Thesis (Ph.D.)--Ohio University, June, 2004. / Includes bibliographical references (leaves 150-158)

Thesis (MTech (Mechanical Engineering))--Cape Peninsula University of Technology, 2016. / The purpose of this study is the optimisation of the stamping analysis process in order to investigate the possible reasons for the part failure. (Altan & Vasquez, 2000) have conducted similar research to optimise a forming process. However, they focussed on dies for a forging process and in this study, we are looking at cold forming and this study is also different in that we are trying to reduce the number of stages while maintaining the formability. Formability is based on the dimensional conformance of the final part with additional criteria being the thinning, appearance of wrinkling, dynamic effects leading to the localisation of strain, cracking and residual stress. A numerical modelling procedure that is close enough to the real process is used to investigate the effects of changes in the frictional contact that would correspond to lubrication and also the effect of adding draw beads to the forming tools to change the frictional contact. We also investigated the effect of using a different material in terms of meeting the design requirements. Experimental results for comparison are available for certain of the stamping processes investigated that were tested in pre-production. The finite element simulation is used to account for all residual thinning, stress and strain of the multi-stage forming process to ensure optimum thickness changes of the sheet at each stage. The variations of material and manufacturing parameters are established to accurately predict the behaviour of this specific forming process. The material model required to meet physical experiments is deduced from the results of standard tensile tests and fitted to the Hill’s 48 Law for Work Hardening. The commercial packages Ls-Dyna with Dynaform and Pam-Stamp software are used for the simulation to produce 2 results for comparison.

"Spray cooling has been important to control die temperature in forging processes for years. One area that has had little research is how thermal stresses in a metal are related to flow characteristics of the spray. Wyman-Gordon Corporation at its North Grafton MA facility uses spray cooling to cool their die after a forging process. The current system used is found to cause cracking along the surface of the impression in the die. The purpose of this project is to compare the nozzle system used by Wyman-Gordon to selected commercially available spray nozzles, and determine if there is a better spray cooling system than the one currently used. First the flow parameters, of Sauter mean diameter, particle velocity, and volumetric spray flux were experimentally found using a laser PDA system for four water driven nozzles, including the Wyman-Gordon nozzle, and one air-atomizing nozzle. The water atomizing nozzles were tested using pressures from 30 psi to 150 psi. For the air-atomizing nozzle, the water pressure was set at 60 psi and the air pressure was varied from 30 to 150 psi. Three nozzles were chosen, the Wyman-Gordon nozzle, the smaller orifice water atomizing nozzle, the air-atomizing nozzle, and an air stream, to conduct an inverse heat conduction experiment. Using the temperature gradients created by the cooling effects of each nozzle, the heat flux and induced thermal stresses were determined. The results showed the Wyman-Gordon nozzle was causing higher thermal stresses than the air/water and water nozzles. However, the air-atomizing nozzle and air stream, due to the high temperatures that the dies are subjected to, did not cool the die quick enough to be practical. The smaller orifice water atomizing nozzle proved to be the nozzle that would cool the surface of the dies within a practical time, and induce allowable thermal stresses, sufficiently enough below the yield strength of the die material. These results, although collected specifically to study the cooling of dies at Wyman-Gordon, could be generalized to include the cooling of any test piece with a high surface temperature. "

Thesis (M.S.)--Massachusetts Institute of Technology, Dept. of Mechanical Engineering, 1980. / MICROFICHE COPY AVAILABLE IN ARCHIVES AND ENGINEERING. / Bibliography: leaf 89. / by Bruce Alan Olsen. / M.S.

Thesis (M.S.)--Mississippi State University. Department of Mechanical Engineering. / Title from title screen. Includes bibliographical references.

published_or_final_version / Industrial and Manufacturing Systems Engineering / Master / Master of Philosophy

The motivation behind this study is the lack of specialized analysis regarding internal failure caused by the adiabatic shear hand (ASB) phenomenon in the cold-headed products. Its aim was to present an integrated workability study to improve and assist cold-heading (CH) multistage design procedures to replace the current design rules of thumb, as they are neither effective nor adequate in fulfilling the needs of the new developments in the rapidly expanding CH industry. / To achieve these goals, a comprehensive testing methodology and FE modeling, implemented within ABAQUS/Explicit, were established. This methodology includes an instrumented Drop Weight Compression Test (DWCT) tower equipped with a guided pocket die-set configuration capable of developing internal failure at different stages of ASBs and integrated metallographic inspection techniques. A validated FE model of the DWCT and guided pocket die-set configuration was a valuable tool in establishing the failure criteria and indicating the workability limits. / A detailed experimental and FE study for the ASB stages in the CH process was introduced to uncover the affect of different parameters controlling the failure mechanisms within the ASBs in the CH process. This study investigated the effect of the thermal, geometric and the material flow softening and hardening mechanisms affecting ASB evolution. Moreover, a detailed metallurgical and FE study of the internal ductile and Transformed Adiabatic Shear Band (TASB) failures caused by the ASB phenomenon in DWCT was conducted. / Three ductile failure criteria were introduced to predict the initiation and location of the internal ductile failure in the ASBs. One TASB failure criteria was introduced to predict the phase transformation to undesirable brittle martensite. These failure criteria were employed to establish integrated workability methodologies to indicate the objective workability limits. / Applying these workability methodologies on multistage CH FE models showed that these methodologies are an efficient tool to predict the damage levels and failure initiation locations within the cold-headed bolts. Moreover, these methodologies were successful in optimizing the die designs in order to reduce damage levels.

Thesis (Ph. D.)--Ohio State University, 2007. / Title from first page of PDF file. Includes bibliographical references (p. 265-278).