Development of new scientific disciplines such as bioengineering and micro-nano engineering adopting nonconventional materials requests innovative methodologies that can accurately measure the mechanical properties of soft biological materials and characterize surface energy and adhesion properties of them, independent of measurement conditions. One of emerging methods to measure the deformation of materials under stress is digital image correlation (DIC) technique. As a noncontact strain measurement method, DIC has the advantages of prevention of experimental errors caused by the use of contact type sensors and of flexibility in its application to soft materials that are hard to be tested by conventional method. In the first part of the thesis, 2 dimensional and 3 dimensional DIC codes were developed and optimized, and then applied to two critical applications: 1) determining the stress-strain behaviour of polydimethylsiloxane (PDMS) sample, as a model soft material, using the optical images across large deformation region, and 2) detecting the stiffness variation within the gel mimicking the breast tumour using ultrasound images. The results of this study showed the capability of DIC as a strain sensor and suggested its potential as a diagnosing tool for the malignant lesion causing local stiffness variation. In the characterization of surface energy and adhesion properties of materials, two most common methods are contact angle measurement and JKR-type indentation test. In the second part of the thesis, the experimental set-up for these methods were developed and verified by using the PDMS in static (quasi equilibrium) state. From the dynamic tests, it showed its possible usage in studying adhesion hysteresis with respect to speed. The adhesion hysteresis was observed at high speed condition in both contact angle measurement and JKR-type indentation tests.

In this studing, application of the digital image correlation method (DIC) for determining the coefficient of thermal expansion (CTE) of Indium Tin Oxide/Polyethylene Terephthalate(ITO/PET) thin film/flexible substrate was proposed and the effects of thinkness variations of ITO and PET, respectively, on the CTE of the specimens was disscussed. The observation range of experimental temperature was chosen from room temperature to the glass transfer temperature of PET, 70¢J. A novel DIC experimental process for reducing the errors caused from the variations of the refractive index of the surrounding heated air was proposed. As a result, the experimental error of CTE measurement was reduced form 10~17% to less than 5%. The experimental results showed that the CTE of ITO/PET specimen is anisotropic. Futhermore, the CTE of an ITO/PET specimen will be increased by decreasing the thinkness of PET flexible substrate, and increased by increasing the thinkness of ITO film - which means decreasing the surface resistance of ITO film.

Amorphous polymers under their glass transition temperature (Tg) exhibit large inelastic deformations. Their mechanical behavior is highly dependent upon temperature, strain rate, pressure and loading mode (tension, compression, shear). They also exhibit small strain isotropic hardening, softening and large strain anisotropic rehardening. In addition, while in their glassy state, polymers are far from thermodynamic equilibrium so that their properties may change over time (physical aging). This complex behavior is reflected in the response of composites and affects the onset and propagation of damage therein. Therefore, in order to design polymer composite structures, it is fundamental to develop relevant tools and methodologies which aim at understanding, capturing and predicting the full thermomechanical response of glassy polymers. In this study, the thermomechanical behavior of a thermosetting polymer epoxy is characterized experimentally for temperatures below Tg. The intrinsic behavior of the polymer is obtained using a new methodology based on digital image correlation (DIC) in combination with video-monitored extensometry. In particular, inelastic flow localization patterns are discussed based on the full-field strain measurements and their connection to the stress-strain curves are highlighted. The Boyce-Parks-Argon polymer constitutive model, hereafter called the macromolecular model, has been enhanced to describe the thermomechanical behavior of epoxies. The identification of the material parameters involved in the model is described in a detailed procedure that builds on a limited set of experiments. The model is shown to represent adequately the thermomechanical behavior of the studied epoxy over a wide range of temperatures and strain-rates. Using additional high strain-rate data obtained from collaborators on Kolsky bars, the model capabilities are further discussed. Using finite-element implementations of the constitutive model in both quasi-static and dynamic codes, the processes of plastic flow localization are analyzed in tensile and compression specimens. Such analysis can form the basis of an alternative method for identifying the model parameters through inverse identification. Finally, a preliminary set of experiments were also conducted to investigate the effect of physical aging on the yield behavior and enhance the macromolecular model with the capability of modeling aging effects. Our interpretation of the aging experiments suggests that they are not conclusive and do not permit full determination of model parameters. Specific recommendations are tentatively formulated for conducting aging experiments in the future.

In this study, a simple and inexpensive membrane mechanical property measuring system was developed. By applying the force on a membrane and recording the corresponding out-of-plane displacement fields, then the Young¡¦s modules and Possion¡¦s ratio of the membrane can be obtained from those deformations through the inverse approach. Firstly, a loading frame was designed to fix the membrane and allow the membrane can be loaded and its deformations can be measured precisely. In order to measure the out-of-plane displacement fields of the loaded membrane, the digital image correlation (DIC) was used and an easier 3-D DIC measuring method was proposed in this study. The proposed 3-D DIC measuring method was verified by using a loaded cantilever beam with ESPI. The error was within in 10%. In this study, the smallest in-plane displacement that can be measured by proposed method is 2 £gm and the smallest out-of-plane displacement that that can be measured is 6£gm. In this study, in order to determine the mechanical properties of the membrane, digital image correlation, finite element method (FEM) and optimization method were combined with the measured out-of-plane displacement fields, then the Young¡¦s modules and Possion¡¦s ratio of the membrane were determined through the inverse approach. The FEM simulations were performed by using ANSYS. Several optimization theorems were adopted and their corresponding merits on this study were compared The obtained Young's modulus was compared with the results obtain from the nano-indentor and the error was within in 3% ~ 12%. Keyword: digital image correlation, membrane, Young¡¦s modules, Possion¡¦s ratio, finite element method, optimization method.

The bulge test is a commonly used experiment to establish the material stress-strain response at the highest possible strain levels. It consists of a metal sheet placed in a die with a circular opening. It is clamped in place and inflated with hydraulic pressure. In this thesis, a bulge testing apparatus was designed, fabricated, calibrated and used to measure the stress-strain response of an aluminum sheet metal and establish its onset of failure. The custom design incorporates a draw-bead for clamping the plate. A closed loop controlled servohydraulic pressurization system consisting of a pressure booster is used to pressurize the specimens. Deformations of the bulge are monitored with a 3D digital image correlation (DIC) system. Bulging experiments on 0.040 in thick Al-2024-T3 sheets were successfully performed. The 3D nature of the DIC enables simultaneous estimates of local strains as well as the local radius of curvature. The successful performance of the tests required careful design of the draw-bead clamping arrangement. Experiments on four plates are presented, three of which burst in the test section as expected. Finite deformation isotropic plasticity was used to extract the true equivalent stress-strain responses from each specimen. The bulge test results correlated well with the uniaxial results as they tended to fall between tensile test results in the rolling and transverse directions. The bulge tests results extended the stress-strain response to strain levels of the order of 40%, as opposed to failure strains of the order of 10% for the tensile tests. Three-dimensional shell and solid models were used to investigate the onset of localization that precedes failure. In both models, the calculated pressure-deformation responses were found to be in reasonable agreement with the measured ones. The solid element model was shown to better capture the localization and its evolution. The corresponding pressure maximum was shown to be imperfection sensitive. / text

Microelectronic devices are multilayered structures with many different interfaces. Their mechanical reliability is of utmost importance when considering the implementation of new materials. Linear elastic fracture mechanics (LEFM) is a common approach that has been used for interfacial fracture analyses in the microelectronics industry where the energy release rate parameter is considered to be the driving force for delamination and the failure criterion is established by comparing this with the interface toughness. However this approach has been unable to model crack-nucleation, which plays an important part in analyzing the mechanical reliability of chip-package systems. The cohesive interface modeling approach, which is considered here, has the capability to model crack nucleation and growth, provided interfacial parameters such as strength and toughness of the system are available. These parameters are obtained through the extraction of traction-separation relations, which can be obtained through indirect hybrid numerical/experimental methods or direct experimental methods. All methods of extracting traction-separation relations require some local feature of the crack-tip region to be measured. The focus in this doctoral work has been on the comparison of the two methods for a mode-I DCB experiment and on the development of a universal loading device to extract mixed-mode traction-separation relations at different mode-mix values. The techniques that have been adopted for the local measurements are infrared crack opening interferometry (IR-COI) and digital image correlation (DIC). Apart from the global measurements of load-displacement (P-[delta]), local crack-tip parameters were measured using IR-COI or DIC. The combination of global and local measurements gave the relations between the fracture driving force (energy release rate or J-integral, J) and crack opening displacements, which were used to obtain the local tractions. IR-COI is an extremely useful technique to image and measure local crack-tip parameters. However, as IR-COI is restricted to normal measurements, the loading device was configured to accommodate a DIC system in order to make both normal and tangential measurements. In addition to measurements, fracture surface characterization techniques such as atomic force microscopy (AFM), profilometry and X-ray photoelectron spectroscopy were used to observe the fracture mechanisms. / text

A series of experiments and finite-element simulations were performed in order to assess existing void coalescence criteria and propose a new model for the coalescence of cylindrical holes in a pure metal matrix during uniaxial stretching. The finite-element simulations were performed so that various plastic limit-load models could be evaluated at each strain increment during deformation, rendering predictions concerning the farfield strains required for coalescence. The experiments were performed in order to identify the actual far-field strain at the moment of incipient coalescence for the specimen geometries considered. The cylindrical-void models of Thomason (1990) and McClintock (1966) outperformed all of the other considered models in their original states. A modified form of the Ragab (2004) plastic limit-load model is proposed in the present work and is shown to have good agreement with the experimental results. The present model accounts for ligament work-hardening and ligament orientation.

Titanium is a widely used metal in industrial and commercial applications. It retains anisotropic mechanical properties at room temperature due to its HCP crystal structure. The effects of crystal orientation have been studied theoretically and through modeling though there is a lack of empirical data available on the topic. The work presented here uses laser-machined voids along with EBSD analysis to study the ductility of grains in different orientations to better understand the microscale fracture process in α-titanium. Experimental results show that hard grains with their c-axis parallel to the tensile direction behave in a less ductile manner than grains with their c-axis oriented away from the tensile direction. This is due to the basal slip systems activating in the former case and prismatic slip systems in the latter. Models utilized include the McClintock model for void growth, Brown-Embury model for void coalescence and FEM crystal plasticity simulations

A pipe consisting of Inconel 600 welded to grade 106-B Carbon-Steel using Inconel 182 weld filler is used to transport heavy water in nuclear reactors. A confidential report concluded that cracking is one of the problems these pipes are currently facing. Before cracking can be fully understood the mechanical properties of the weld must be determined. This thesis analyzed the pipe at various length-scales using optical microscopy, micro-hardness testing, small and large scale tensile testing and digital image correlation (DIC). This thesis successfully achieved it goals of determining the mechanical properties and creating a model of the Inconel dissimilar metal weld. It partially met the goal of observing fracture mechanisms as it was able to observe fracture in tensile samples but was not able to successfully track crack growth.

The work present in this thesis report introduces a novel non-destructive technique for experimentally measuring through thickness hygro-thermal strain of Nafion membranes though digital image correlation. An Optical Coherence Tomography (OCT) system was used to acquire images of a Nafion-TiO2 (titanium dioxide powder) composite membranes in a fuel cell like device. The proposed technique, commonly known as optical coherence elastography (OCE) makes use of the normalized correlation algorithm to calculate strain between two successive scans of different relative humidity step values. Different normalized correlation parameters were compared to measured results of PDMS-TiO2 phantoms in order to analyze accuracy. The effect of TiO2 on Nafion membranbes mechanical properties was further analysed by comparing the swelling behaviour of membranes with different concentrations. It has been found that Nafion undergoes approximately 25 – 30% more strain on the land section than on the channel section, regardless gas diffusion electrode (GDE) layer presence. Furthermore, it was shown that the overall strain on the material decrease by approximately 10% when GDE layers are present. Overall this work demonstrated how OCE is a viable technique for measuring through thickness strain distribution in Nafion composite membranes and has the potential to be implemented for non-destructive in situ measurements. / Graduate / 0548 / kellerv@uvic.ca