The generation of compressed air comprises 20% of the total electricity usage in the mining industry, although compressed air is often seen as a free source of energy. There are however significant costs associated with generating compressed air and maintaining a compressed air system. There are several methods to optimise the electricity used to generate compressed air. The focus of this study is on one of these methods – the implementation of a dynamic air compressor selector. A Dynamic Compressor Selector (DCS) system was developed to fulfil this purpose. DCS is a system that combines demand- and supply-side management of a compressed air network. DCS calculates a pressure set point for compressors and schedules the compressors according to the demand from the end-users. End-users include shafts, plants, workshops and smelters. DCS takes all of the compressors and end-users into consideration while doing the calculations. This dissertation focuses on the DCS implementation process and on the problems encountered by previous authors while implementing the DCS technology. Additional problems were encountered while the DCS technology was implemented. DCS was however still successfully implemented. This study will expand the implementation procedure to ensure that the technology can be implemented successfully in the future. DCS was implemented at a platinum mine in South Africa where it was able to calculate pressure set points for the compressors. DCS was able to accurately match the supply of, and demand for compressed air closely, resulting in lower overall compressed air usage. DCS improved compressor scheduling and control, limiting compressor cycling. Improved compressor scheduling and control resulted in significant decreases in the electricity used to generate compressed air at the mine. A target average evening peak clip of 2.197 MW was simulated, set and achieved. Evening peak clip power savings in excess of an average of 3 MW were achieved. / MIng (Mechanical Engineering), North-West University, Potchefstroom Campus, 2015

The generation of compressed air comprises 20% of the total electricity usage in the mining industry, although compressed air is often seen as a free source of energy. There are however significant costs associated with generating compressed air and maintaining a compressed air system. There are several methods to optimise the electricity used to generate compressed air. The focus of this study is on one of these methods – the implementation of a dynamic air compressor selector. A Dynamic Compressor Selector (DCS) system was developed to fulfil this purpose. DCS is a system that combines demand- and supply-side management of a compressed air network. DCS calculates a pressure set point for compressors and schedules the compressors according to the demand from the end-users. End-users include shafts, plants, workshops and smelters. DCS takes all of the compressors and end-users into consideration while doing the calculations. This dissertation focuses on the DCS implementation process and on the problems encountered by previous authors while implementing the DCS technology. Additional problems were encountered while the DCS technology was implemented. DCS was however still successfully implemented. This study will expand the implementation procedure to ensure that the technology can be implemented successfully in the future. DCS was implemented at a platinum mine in South Africa where it was able to calculate pressure set points for the compressors. DCS was able to accurately match the supply of, and demand for compressed air closely, resulting in lower overall compressed air usage. DCS improved compressor scheduling and control, limiting compressor cycling. Improved compressor scheduling and control resulted in significant decreases in the electricity used to generate compressed air at the mine. A target average evening peak clip of 2.197 MW was simulated, set and achieved. Evening peak clip power savings in excess of an average of 3 MW were achieved. / MIng (Mechanical Engineering), North-West University, Potchefstroom Campus, 2015