Ionomers are polymers that contain ionic groups in relatively low concentrations along the polymer backbone. These ionic groups, in the presence of oppositely charged ions, form aggregates that lead to novel physical properties of the polymer. React-A-Seal® and Surlyn® are poly(ethylene-co-methacrylic acid) (EMAA) ionomer-based materials and Nucrel® is the EMAA acid copolymer neutralized to produce Surlyn®. React-A-Seal® , Surlyn® , and Nucrel® recover into their original shapes following a high impact puncture at velocities ranging from 300 to 1200 ft/s ("self-healing"). This self-healing process may be of great benefit in space applications where structures are exposed to matter impacts. A thermal IR camera indicated a temperature increase to 98°C for Nucrel® 925, Surlyn® 8940, React-A-Seal® , and Surlyn® 8920 after initial penetration. To understand and generalize the observed phenomena, questions concerning the mechanism of the puncture resealing must be answered. One suggestion is that the elastic character of the melt created by the puncture drives the self-healing. This inference is based on the observed temperature rise of ~3°C above the melting temperature of the samples (~95°C) during the impact. With the expectation of gaining additional insight into the self-healing phenomenon, a thermodynamic and viscoelastic investigation was conducted using primarily DSC and DMA. Surlyn® and React-A-Seal® showed the characteristic order-disorder transition at ~52°C that has been reported in literature. Master curves were constructed from the creep isotherms for the four EMAA samples. An aging study was performed to investigate the irreproducibility and ®tailing effect” observed in the creep data. The aging study indicated that, with increased aging time and temperature, changes in the polyethylene matrix lead to complexities in morphology resulting in changes in the magnitude and shape of the creep curves. As a result of the thermodynamic, viscoelastic, and high-speed impact experiments it has been theorized that self-healing can occur in Nucrel® 925, Surlyn® 8940, React-A-Seal® , and Surlyn® 8920 because of two features, ionic aggregation and complex flow behavior. / Master of Science

Poly(ethylene-co-methacrylic acid) (EMAA) ionomer polymers carry great potential for use in a wide variety of unique applications due to their property of “self-healing” following projectile impact. Following puncture, certain films based on these materials are observed to “heal”, with the penetration opening recovering to an air-tight condition. Specifically, four polymers of this class were examined, including DuPont™ Surlyn® 8920, Surlyn® 8940, Nucrel® 925, and Nucrel® 960. Though these differ in their amount of ionic content, all expressed a certain degree of self-healing. Thin films were prepared by a compression molding process and punctured at temperatures ranging from room up to that of the melt using a pellet gun. Samples were then assessed for self-healing. A quantitative post-puncture burst-test method examined the strength or quality of the healed site in the four examples. A comparison of this data provided an understanding of the importance of ionic content and the mechanism of puncture healing. Additional damage modes were also examined to determine other cases where healing occurs and the requirements necessary to elicit the healing response. In addition, interesting composite materials consisting of carbon nanotube filled ionomers were fabricated by a melt-mixing process which produced potentially self-healing composites with superior mechanical properties. By comparing peel testing, projectile testing, the quantitative healed strength, and other characteristics, it was determined that healing is not a function of the ionic content of the materials involved. Further, healing was determined to occur due to a synergy of thermomechanical properties facilitated by the addition of the methacrylic acid groups to the polymer backbone. / Master of Science