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The ever increasing demand of petroleum in the transport sector has led to depletion of low cost/low risk reserves, increased levels of pollution, and greenhouse gas emissions that take a heavy toll on the environment as well as the national economy. There is an urgent need to use alternative energy resources along with an efficient and affordable energy conversion system to arrest environmental degradation. Polymer electrolyte fuel cells (PEFCs) show great promise in this regard - they use hydrogen gas as a fuel that electrochemically reacts with air to produce electrical energy and water as the by product. In a fuel cell electric vehicle (FCEV), these zero tail pipe emission systems offer high efficiency and power density for medium-heavy duty and long range transportation. However, PEFC technology is currently challenged by its limited durability when subjected to harsh and adverse operating conditions and transients that arises during the normal course of vehicle operation. The hydrogen-based fuel cell power train for electric vehicles must achieve high durability while maintaining high power efficiency and fuel economy in order to equal the range and lifetime of an internal-combustion-engine vehicle. The technology also needs to meet the cost targets to make FCEVs a commercial success. In this dissertation, one of the degradation phenomena that severely impede the durability of the system has been investigated. In scenarios where the cell becomes locally starved of hydrogen fuel, “cell reversal” occurs, which causes the cell to consume itself through carbon corrosion and eventually fail. Carbon corrosion in the anode disrupts the original structure of the electrode and can cause undesirable outcomes like catalyst particle migration, aggregation, loss of structural and chemical integrity. A comprehensive study using advanced electrochemical diagnostics and high resolution 3D imaging was performed and a new understanding to extend PEFC life time and robustness, by implementing engineered materials solutions, has been achieved. This will eventually help in making fuel cell systems more efficient, durable and economically viable, in order to better harness clean energy resources.

Thesis advisor: Dunwei Wang / The performance of advanced energy storage devices is intimately connected to the designs of electrodes. To enable significant developments in this research field, we need detailed information and knowledge about how the functions and performances of the electrodes depend on their chemical compositions, dimensions, morphologies, and surface properties. This thesis presents my successes in synthesizing and characterizing electrode materials for advanced electrochemical energy storage devices, with much attention given to understanding the operation and fading mechanism of battery electrodes, as well as methods to improve their performances and stabilities. This dissertation is presented within the framework of two energy storage technologies: lithium ion batteries and lithium oxygen batteries. The energy density of lithium ion batteries is determined by the density of electrode materials and their lithium storage capabilities. To improve the overall energy densities of lithium ion batteries, silicon has been proposed to replace lithium intercalation compounds in the battery anodes. However, with a ~400% volume expansion upon fully lithiation, silicon-based anodes face serious capacity degradation in battery operation. To overcome this challenge, heteronanostructure-based Si/TiSi2 were designed and synthesized as anode materials for lithium ion batteries with long cycling life. The performance and morphology relationship was also carefully studied through comparing one-dimensional and two-dimensional heteronanostructure-based silicon anodes. Lithium oxygen batteries, on the other hand, are devices based on lithium conversion chemistries and they offer higher energy densities compared to lithium ion batteries. However, existing carbon based electrodes in lithium oxygen batteries only allow for battery operation with limited capacity, poor stability and low round-trip efficiency. The degradation of electrolytes and carbon electrodes have been found to both contribute to the challenges. The understanding of the synergistic effect between electrolyte decomposition and electrode decomposition, nevertheless, is conspicuously lacking. To better understand the reaction chemistries in lithium oxygen batteries, I designed, synthesized, and studied heteronanostructure-based carbon-free inorganic electrodes, as well as carbon electrodes whose surfaces protected by metal oxide thin films. The new types of electrodes prove to be highly effective in minimizing parasitic reactions, reducing operation overpotentials and boosting battery lifetimes. The improved stability and well-defined electrode morphology also enabled detailed studies on the formation and decomposition of Li2O2. To summarize, this dissertation presented the synthesis and characterization of inorganic nanostructured materials for advanced energy storage. On a practical level, the new types of materials allow for the immediate advancement of the energy storage technology. On a fundamental level, it helped to better understand reaction chemistries and fading mechanisms of battery electrodes. / Thesis (PhD) — Boston College, 2015. / Submitted to: Boston College. Graduate School of Arts and Sciences. / Discipline: Chemistry.

This thesis details a three dimensional model for simulating the operation of two particular configurations of a lithium iron phosphate (LiFePO¬4) battery. Large-scale lithium iron phosphate batteries are becoming increasingly important in a world that demands portable energy that is high in both power and energy density, particularly for hybrid and electric vehicles. Understanding how batteries of this type operate is important for the design, optimization, and control of their performance, safety and durability. While 1D approximations may be sufficient for small scale or single cell batteries, these approximations are limited when scaled up to larger batteries, where significant three dimensional gradients might develop including lithium ion concentration, temperature, current density and voltage gradients. This model is able to account for all of these gradients in three dimensions by coupling an electrochemical model with a thermal model. This coupling shows how electrochemical performance affects temperature distribution and to a lesser extent how temperature affects electrochemical performance. This model is applicable to two battery configurations — spirally wound and prismatically wound. Results generated include temperature influences on current distribution and vice versa, an exploration of various cooling environments’ effects on performance, design optimization of current collector thickness and current collector tab placement, and an analysis of lithium plating risk. / text

<p>  </p> <p>Nowadays, clean and renewable energy sources like wind and solar power have been rapidly growing for the goal of phasing out traditional fossil fuels, achieving carbon neutrality, and realizing sustainable development. Long-duration and large-scale energy storage is needed to address the intermittent nature of these sources. Especially, redox flow battery (RFB) is an attractive energy storage device for large scale applications because of its high scalability, design flexibility, and intrinsic safety. The all vanadium redox flow battery stands for the state-of-the-art system, but the high vanadium cost and limited energy density are among the limiting factors for wide commercialization. Therefore, it is necessary to develop new RFB materials that are cost-effective and highly soluble. Organic redox-active molecules (redoxmers) hold great potential to satisfy these requirements due to structural diversity, tunable chemical and electrochemical properties, and earth-abundant sources. With rational structural design, organic redoxmers can show favorable properties such as high solubility, suitable redox potential, and good chemical stability. However, current efforts are mainly on the development of anolyte redoxmers, e.g. phenazine, anthraquinone and viologen. Only limited types of catholyte candidates have been reported such as ferrocene and TEMPO. The major reason for such slow-paced progress is the limited chemical stability of these catholyte redoxmers. To bridge this critical gap, my efforts are focused mainly on the design and development of promising catholyte redoxmers for both aqueous organic (AORFBs) and non-aqueous organic redox flow batteries (NRFBs).</p> <p>Phenoxazine functionalized with a hydrophilic tetraalkylammonium group demonstrates good water solubility and suitable redox potential. Cyclic voltammograms (CV) and flow cell testing were used to evaluate the electrochemical properties and battery performance, respectively. Besides, the battery fading mechanism was systematically investigated by CV, liquid chromatography mass spectra (LC-MS) and electron paramagnetic resonance (EPR) spectroscopy. The redoxmer decomposition mechanism analysis will benefit future redoxmer development by guiding the molecular design of more stable structure candidates. </p> <p>A structural design strategy for the development of novel TMPD-based (tetramethyl-<em>p</em>-phenylenediamine) catholyte redoxmers for NORFBs is presented. Two categories of functional groups, including oligo(ethylene glycol) (EG) either chains and phenyl rings, were incorporated into the TMPD core to improve solubility and stability in non-aqueous electrolytes, respectively. EPR characterization and bulk electrolyte (BE) analysis were carried out to evaluate the redoxmers stability. In addition, DFT studies were conducted to understand the impacts of functional groups on redox potential and chemical stability. The present work demonstrates the feasibility of constructing promising redoxmers from TMPD and provides insights into molecular designing of catholytes to achieve high solubility and excellent stability for non-aqueous redox flow batteries.</p>

Supercapacitors, as promising energy storage devices, have been of interest for their long lifespan compared to secondary batteries, high capacitance and excellent reliability compared to conventional dielectric capacitors. Transition metal oxides can be applied as the electrode materials for pseudocapacitors and offer a much higher specific capacitance. Co3O4 is one of the most investigated transition metal oxides for supercapacitor. Besides simple monometallic oxides, bimetallic transition oxides have recently drawn growing attention in electrochemical energy storage. They present many unique properties such as achievable oxidation states, high electrical conductivities because of the coexistence of two different cations in a single crystal structure. This study focuses on the bimetallic iron cobalt oxide based materials for the application of energy storage. We selected iron as the substituent in spinel Co3O4, by virtue of its abundant and harmless character. Four types of iron cobalt oxides based electrode materials with different morphologies and components have been synthesized for the first time. The hydrothermal method was the main strategy for the synthesis of iron cobalt based materials, which achieved the control of morphology and ratio of components. Multiple characterization methods, including SEM, TEM, XRD, XPS, TGA, BET, have been applied to study the morphologies and nano/submicron structures. The electrochemical properties of as-fabricated samples were performed by electrochemical workstation. In addition, in order to investigate the practical application of electrode materials, asymmetric supercapacitors have been assembled by using as-prepared samples as the positive electrodes and activated carbon as the negative electrodes.

Solid oxide fuel cells (SOFCs) are electrochemical energy conversion devices that directly transform the chemical energy of fuel into electrical energy. They generate electricity far more efficiently and with fewer emissions per megawatt-hour compared to any combustion-based power generation system. More remarkably, SOFCs can directly use hydrocarbon fuels without requiring external fuel reforming, employing low-cost Ni catalyst instead of noble-metal catalysts used for low-temperature fuel cells. However, the conventional SOFCs using Ni-based anodes fed with carbon-containing fuels have one pitfall; the carbon produced by hydrocarbon cracking is deposited on the Ni surface, thereby precluding the surface of the Ni-based anodes from being available for further fuel oxidation and consequently impeding SOFC operation. This dissertation focuses on overcoming this critical drawback to allow for the simultaneous use of Ni-based anodes and hydrocarbon fuels. Further work focuses on improving SOFC performance to provide the highest efficiencies possible. To boost the power densities of SOFCs, a novel, facile approach to modify the surface structure of anode powders and thereby enlarge the three-phase boundary (TPB) regions of anodes is presented. One such powder preparation method based on the electric charge variation of oxides depending upon the pH of the solution results in significantly extended TPB regions and thus a remarkable increase in power densities of SOFCs. Another method involves the formation of Ce₁₋[subscript x]Gd₁₋[subscript y]Ni[subscript x+y]VO₄₋[subscript delta] at the phase boundaries between NiO and Ce₀.₈Gd₀.₂O₁.₉ (GDC) by V⁵⁺-incorporation onto NiO surface; this method improves the microstructure of Ni-GDC-based anodes and considerably lowers GDC electrolyte sintering temperature, thereby enhancing the SOFC performance. With these high performance anodes, natural gas-fueled SOFCs are studied through two strategies to alleviate coking: incorporation of catalytic materials onto the Ni surface and the introduction of catalytic functional layers (CFLs) to the outer surface of an anode-supported single cell. Hydrogen tungsten bronze and hydroxylated Sn formed on the Ni surface provide hydroxyls for the deposited solid carbon, removing it from the anodes as CO₂. Moreover, the use of hydrophilic Sn or Sb-incorporated Ni-GDC CFLs prevents the anode from being exposed directly to hydrocarbon fuels and controls the solid carbon accumulation similarly to the former strategy. / text

Aqueous zinc ion storage system has been deemed as one of the most promising alternatives due to its high capacity of zinc metal anode, low cost, and high safety characteristics. Recently, significant attempts have been made to produce highperformance aqueous Zn batteries. (AZBs) and great progress has been achieved. Yet there are a lot of issues still exist and need to be further optimized. In this thesis, we proposed several strategies to tackle these challenges and finally optimize the overall battery performance, including metal anode protection, cathode structural engineering, and rational electrolyte design. In the present thesis, we first developed the ZnF2 layer coated Zn metal anode via a simple plasma treatment method. The plasma treated Zn anode leads to dendrite-free Zn electrodeposition with lower overpotential. Density function theory calculation results demonstrate that the Zn diffusion energy barrier can be greatly reduced on the ZnF2 surface. Benefiting from these merits, the symmetric cell and full cell exhibited much improved electrolchemical performance and stability. Afterthen, We synthesised a layered Mg2+-intercalated V2O5 as the cathode material for AZBs. The large interlayer spacing reachs up to 13.4 A, allowing for efficient Zn2+ (de)insertion. As a result, the porous Mg0.34V2O5・nH2O cathodes can provide high capacities as well as long-term durability. We then recongnized that most of the parasitic side reactions are related to the aqueous electrolyte. We therefore further designed a hybrid electrolyte to realize the anode-free Zn metal batteries. It is demonstrated that in the presence of propylene carbonate, triflate anions are involved in the Zn2+ solvation sheath structure. The unique solvation structure results in the reduction of anions, thus forming a hydrophobic solid electrolyte interphase. Consequently, in the hybrid electrolyte, both Zn anodes and cathodes show excellent stability and reversibility. More importantly, we design an anode-free Zn metal battery, which exhibits good cycling stability (80% capacity retention after 275 cycles at 0.5 mA cm–2).

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<p>Li-ion batteries (LIBs) are currently pervasive across portable electronics and electric vehicles and are on the ascent for large-scale applications such as grid storage. However, commercial LIBs based on intercalation chemistries are inching toward their theoretical energy density limits. Consequently, the rapidly growing demands of energy storage have necessitated a recent renaissance in exploring battery systems beyond Li-ion chemistry. Next-generation batteries that utilize Li metal as the anode can improve the energy density and power density of LIBs. Despite the theoretical promise, the commercialization of metal-based batteries requires overcoming several hurdles, stemming from the unstable nature of Li in liquid electrolytes. Upon repeated charging, the metal anode undergoes unrestricted growth of dendrites, devolving to a thermal runaway in extreme circumstances. By replacing the organic liquid electrolyte with a non-flammable solid electrolyte, solid-state batteries (SSBs) can potentially provide enhanced safety attributes over liquid electrolyte cells. Upon pairing of solid electrolytes with a Li metal anode, such systems present the unique possibility of engineering batteries with high energy density and fast charging rates. However, there are a number of technical challenges and fundamental scientific advances necessary for SSBs to achieve reliable electrochemical performance. The formation of dendritic morphologies during charging and the loss of active area at the anode-electrolyte interface during discharging are two critical limitations that need to be addressed.</p> <p>In this thesis, the morphological stability of the Li metal anode is examined based on the mechanistic interaction of electrochemical reaction, ionic transport and surface self-diffusion, that is further dependent on aspects including the thermal field and electrolyte composition. The origin of electrochemical-mechanical instability and metal penetration due to heterogeneities in solid-state electrolytes such as grain boundaries will be analyzed. The phenomenon of contact loss at solid-solid interfaces due to the competing interaction between electrochemical dissolution and Li mechanics will be studied. Lastly, the mechanistic attributes governing the thermal stability of solid-solid interfaces in solid-state batteries will be examined. Overall, the dissertation will focus on understanding the fundamental mechanisms underlying the evolution of solid-liquid and solid-solid interfaces in energy storage and derive potential design guidelines toward achieving stable morphologies in metal-based batteries.</p>