The current socio-economic and environmental context worldwide, with different actors and needs, requires continued progress towards energy efficiency and environmental improvements in order to create a sustainable future, and this implies a scientific and technologic effort to achieve the proposed goals. Transport by propulsive systems based on reciprocating internal combustion engines (ICE) is one of the major agents affecting future environmental sustainability. Included in the wide research done in this area, one of the options considered is the use of low viscosity oils (LVO) as an option for increasing ICE efficiency. This technology presents a modest contribution to the efficiency target, but the excellent cost-effectiveness ratio and ease of application to current and future vehicle parc are two reasons that has driven towards research into the use of these oils. The low viscosity oils base their contribution to improving energy efficiency by reducing mechanical losses associated with viscous friction in hydrodynamic regime. This in turn reduces energy consumption to operate the system, and it is associated with a reduction of pollutant emissions for the same performance. The hypotheses of application of LVO are well founded, but there are a number of uncertainties surrounding the application of low viscosity oils in MCIA today. On one hand, it is possible to expect a modification of the ICE tribological performance, as well as changes in lubricant performance which ultimately could lead to a reduction in the period of useful life, an early lubrication failure or other consequences difficult to predict. Also, a reduction in viscosity may increase wear production, so there is also an interest in the remote diagnosis of lubricated system status. In this Thesis a concise review of the state-of-the-art has been done applied to ICE tribology and lubricating oils, with special interest in the low viscosity oils development. Then, a series of different studies have been performed to deepen the understanding of oil performance and its influence on ICE wear, supported by a set of physico-chemical analytical techniques applied to diagnose the state of the lubricating oil. The different results obtained show that the application of low viscosity oils in ICE is a viable alternative, since the results obtained in the various tests validate the different hypotheses done, and it opens a line of research possibilities around future enhancements and technology development. / La situación actual a nivel mundial, enmarcada en un contexto socioeconómico y medioambiental complejo, con diferentes actores y necesidades presentes, requiere un avance continuo hacia la eficiencia energética y las mejoras medioambientales de cara a poder crear un futuro sostenible, así como de un esfuerzo científico y tecnológico para poder alcanzar los objetivos propuestos. El transporte mediante sistemas propulsivos basados en motores de combustión interna alternativos (MCIA) es uno de los grandes agentes que afectan a la sostenibilidad medioambiental futura. Dentro de la profunda investigación que se realiza en éste ámbito, una de las opciones estudiadas es la del uso de aceites de baja viscosidad (LVO) como opción para el aumento de la eficiencia de los MCIA. Esta tecnología presenta una aportación modesta al objetivo de eficiencia energética, pero la excelente relación coste-beneficio y la facilidad de aplicación al parque automovilístico actual y futuro son dos razones que han impulsado a la industria hacia la investigación en el uso de estos aceites. Los aceites de baja viscosidad basan su aportación a la mejora de la eficiencia energética en la reducción de las pérdidas mecánicas asociadas a la fricción viscosa en régimen hidrodinámico. Así, se consigue reducir el consumo de energía utilizado para hacer funcionar el sistema, y lleva asociada una reducción de las emisiones contaminantes para el mismo desempeño. La hipótesis de aplicación de los aceites de baja viscosidad están bien fundamentadas, pero existen una serie de incertidumbres alrededor de la aplicación de los aceites de baja viscosidad en MCIA a día de hoy. Por un lado, es posible esperar una modificación del comportamiento tribológico en el propio MCIA, así como una variación del propio comportamiento del lubricante que en último lugar podría provocar una reducción del período de vida útil del mismo, un fallo temprano de lubricación u otras consecuencias difíciles de prever. Además, la bajada de viscosidad puede aumentar el fenómeno de desgaste, por lo que existe también un interés en la cuantificación y diagnóstico de manera continua y remota del estado del sistema lubricado. Así, en esta Tesis se ha realizado un conciso trabajo de revisión del estado del arte de la tribología aplicada a MCIA y de los aceites lubricantes, poniendo especial interés en el desarrollo de la idea de los aceites de baja viscosidad. A continuación, y con el apoyo de un conjunto de técnicas analíticas físico-químicas aplicadas a diagnosticar el estado del aceite lubricante, se han planteado una serie de estudios desde diferentes ámbitos para poder profundizar en el conocimiento del comportamiento del aceite y de su influencia en el desgaste en MCIA. Los diferentes resultados obtenidos señalan que la aplicación de los aceites de baja viscosidad en MCIA es una alternativa viable y exitosa, ya que los resultados obtenidos en los diferentes ensayos realizados validan el comportamiento de esta opción, y abre una línea de posibilidades de investigación alrededor de futuras mejoras y de desarrollo de la tecnología. / La situació actual a nivell mundial, emmarcada en un context socioeconòmic i mediambiental complex, amb diferents actors i necessitats presents, requereix d'un avanç continu cap a l'eficiència energètica i les millores mediambientals de cara a poder crear un futur sostenible, així com d'un esforç científic i tecnològic per poder assolir els objectius proposats. El transport mitjançant sistemes propulsius basats en motors de combustió interna alternatius (MCIA) és un dels grans agents que afecten la sostenibilitat mediambiental futura. Dins de la profunda investigació que es realitza en aquest àmbit, una de les opcions estudiades és la de l'ús d'olis de baixa viscositat (LVO) com a opció per a l'augment de l'eficiència dels MCIA. Aquesta tecnologia presenta una aportació modesta a l'objectiu d'eficiència energètica, però l'excel¿lent relació cost-benefici i la facilitat d'aplicació al parc automobilístic actual i futur són dues raons que han impulsat a la indústria cap a la investigació en l'ús d'aquestos olis. Els olis de baixa viscositat basen la seva aportació a la millora de l'eficiència energètica en la reducció de les pèrdues mecàniques associades a la fricció viscosa en règim hidrodinàmic. Així, s'aconsegueix reduir el consum d'energia utilitzat per fer funcionar el sistema, i porta associada una reducció de les emissions contaminants per a l'obtenció del mateix resultat. Les hipòtesis d'aplicació dels olis de baixa viscositat estan ben fonamentades, però hi ha una sèrie d'incerteses al voltant de l'aplicació dels olis de baixa viscositat en MCIA a dia de hui. D'una banda, és possible esperar una modificació del comportament tribològic en el propi MCIA, així com una variació del propi comportament del lubricant que en últim lloc podria provocar una reducció del període de vida útil d'aquest, una fallada de lubricació primerenca o altres conseqüències difícils de preveure. A més, la baixada de viscositat pot augmentar el fenomen de desgast, pel que existeix també un interès en la quantificació i diagnòstic de manera contínua i remota de l'estat del sistema lubricat. Així, en aquesta Tesi s'ha realitzat un concís treball de revisió de l'estat de l'art de la tribologia aplicada a MCIA i dels olis lubricants, posant especial interès en el desenvolupament de la idea dels olis de baixa viscositat. A continuació, i amb el suport d'un conjunt de tècniques analítiques fisico-químiques aplicades a diagnosticar l'estat de l'oli lubricant, s'han plantejat una sèrie d'estudis des de diferents àmbits per poder aprofundir en el coneixement del comportament de l'oli i de la seva influència en el desgast en MCIA. Els diferents resultats obtinguts assenyalen que l'aplicació dels olis de baixa viscositat en MCIA és una alternativa viable, ja que els resultats obtinguts en els diferents assajos realitzats validen el comportament d'aquesta opció, i obre una línia de possibilitats d'investigació al voltant de futures millores i de desenvolupament de la tecnologia. / Miró Mezquita, G. (2017). Estudio del comportamiento y de la influencia en el desgaste de los aceites lubricantes de baja viscosidad en MCIA [Tesis doctoral]. Universitat Politècnica de València. https://doi.org/10.4995/Thesis/10251/78615

Aluminum - Silicon alloys are recognized as appropriate materials for high performance cast components used in transportation powertrain applications. A combination of excellent wear resistance, good thermal conductivity and low density make these materials good candidates for engine bore applications. It is well accepted that the tribological properties of these alloys are dictated by the presence of hard eutectic silicon particles and their distribution in the soft aluminum matrix. Three near-eutectic aluminum-silicon engine bore alloys manufactured by different processing routes such as sand casting, chill casting and spray compaction were investigated to determine the influence of solidification on evolution of microstructure of these alloys and to establish correlation of microstructure with tribological properties. The spatial distribution of the silicon particles in aluminum matrix is analyzed using various image analysis techniques and contact distribution studies. The chill cast alloy shows large columnar primary aluminum dendrites interspersed with coarse silicon particles. The sand cast and spray compacted alloys show better spatial distribution of refined silicon particles. Microstructures generated under different solidification modes are found to have varying morphologies. The crystallographic orientations of the dendritic and eutectic aluminum as well as that of the eutectic silicon were studied using electron backscatter diffraction (EBSD). The eutectic silicon nucleating in chill cast alloy is found to exhibit strong orientation relationship with the aluminum matrix. The crystallographic orientation relationship shows that the solidification modes of the eutectics in these three alloys are different, from alloy to alloy, due to their different solidification rates and due to the addition of grain refiners and modifiers. The hardness values of the aluminum matrix and silicon particles of these alloys were found using nanoindentation and micro indentation tests. Preliminary wear studies were carried out on etched and unetched test alloys in dry reciprocating sliding. The results show that of the three test alloys, the alloy in which eutectic regions nucleate heterogeneously from the primary aluminum dendrites gives the best wear resistance and the highest hardness. The very low friction coefficient recorded for the etched alloys is accounted for by the insitu formation of a thin sheet of tribofilm on the protruding silicon particles. The physical and chemical natures of this protective film are being investigated.

Soot is a carbonaceous materials produced as a result of incomplete combustion of fuels (gasoline, diesel, etc). At the present level of automobile technology, emission of soot from combustion in diesel engine appears to be an inevitability. The disadvantage in the diesel combustion is that it is not homogeneous throughout the cylinder. So the fuel-air ratio cannot be maintained constant throughout the flame zone and hence rich combustion zone leads to the formation of soot. Diesel engine combustion processes produce a large amount of soot, which is one of the major pollutant emissions of the exhaust systems. The fraction of combustion particulate, which is soot, is often estimated by finding the insoluble portion of the particulate. Hydrocarbons or other available molecules may also condense on or beads orbed by soot depending on the surrounding conditions. Other particulate matter constituents include partially burned fuel/lubricant oil bound water, wear metal and fuel derived sulfate. In diesel engine lubrication, soot has long been recognized as the major contaminant that is detrimental to engine lubrication, particularly in friction and wear. Different techniques for soot abatement have been investigated by researchers from the field of combustion and fuel. In spite of the large numbers of investigations of soot formation conducted till date, there is relatively little quantitative information is available about the mechanisms and governing rate processes. Some of the studies focused on the combustion chemistry of soot formation while some emphasized on engine design. On the other hand comparatively a few research works are coming out from the tribological point of view. Considering that internal combustion engines play such an important role in industry, investigative research of the parametric influences of particle size, agglomeration, oil viscosity, additives and surfactant as well as chemistry and electrical properties of particles on wear as well as into the wear mechanisms have not perhaps been as extensive as it is detrimental. Existence of a large numbers of variables in tribological contacts makes the situation very complex and difficult to analyze it quantitatively. In this complex scenario, where many opposed effects are playing their roles in soot tribology, the influence of the physical, structural and mechanical properties of soot on engine tribology has limited attention. We focus our study on one of the end effects of engine soot; friction and wear of the engine components. Since a diesel engine is not particularly suitable for use in a laboratory study of the fundamental processes and parameters of combustion due to its inherent difficulties on control and safety as well as data analysis uncertainty, so the most useful studies of soot fundamentals have emerged from studies of processes which have used simplified environments such as diffusion flames. We focus on soot tribology in steel-on-steel interaction in the presence of soot material suspended in relatively simple paraffinic hydrocarbons, hexadecane; with and without an additive. The physical, structural, chemical and mechanical properties of the particle and their changes as a function of tribological parameters are monitored throughout this study. Three type of soot are used in this work. Firstly, commercial grade carbon blacks has been used as soot simulant. Secondly, to enable controlled variations of the physical, mechanical, chemical and geometrical parameters of the particles, soot is generated in-situ by burning ethylene gas and the particles are extracted thermophoretically from different thermal zones of the flame. Thirdly, to establish the validity of the study, two types of diesel soots are extracted from an engine and studied. The objective is to use such an understanding to elucidate the basic mechanisms of friction and wear in the presence of soot which may limit the performance of a diesel engine. From our study we find that these soots have widely different morphologies, crystallographic orders and reactivity. At tribological contact the soot agglomerates fragment to primary level particles. The physical and chemical properties of such particles determine the friction between and wear of mating components. If the soot is strongly graphitic, the friction and wear are moderate. If the soot is made of chemically active organic groups, the friction and wear are high. The hardness, friction and resistance to material removal of the soot collected near the flame tip and diesel soot are found to be high compared to the other types of soot. Besides, the high hardness, irregular primary particle shape, large inter-particle adhesion leading to agglomeration and more abrasive nature of diesel soot influence the metal wear adversely. This trend of soot tribology is profound when these soots are suitably dispersed in the oil by the addition of dispersants, in our case it is polyisobutylene succinimide. Different functional groups present on the soot surface play important role in defining the interaction between surrounding medium and contacts which, in turn define the contact conditions, particle/agglomerate behavior and soot tribology. Finally, agglomeration is simulated using the features of a dissipative particle dynamics package as the simulation technique. Simulations are performed on a sizeable number of particles to observe agglomeration behavior, on simple environment, in future which can be further extended.