O setor siderúrgico é um grande consumidor de energia e envolve grandes volumes de insumos, emissões de poluentes e resíduos sólidos. As usinas siderúrgicas semi-integradas são recicladoras de aço, tendo a sucata como sua principal matéria-prima. Os trituradores de sucata são utilizados para minimizar as impurezas e ajustar as dimensões da sucata. Esta etapa de separação gera um grande volume de resíduos que não são aproveitados no processo siderúrgico. Assim, o objetivo deste trabalho foi caracterizar as frações do resíduo de um triturador de sucata de uma indústria siderúrgica da região do Vale dos Sinos-RS, para fins de um posterior reaproveitamento. Através de estudos de otimização do equipamento foi possível separar o material em quatro frações <20 mm (funil), >20 e <30 mm (EC1), >30 e <100 mm (EC2) e >100 mm (TC9). Estas frações foram analisadas em relação à composição das amostras, distribuição granulométrica, análise térmica, análise imediata, análise elementar, análise do poder calorífico superior, microscopia eletrônica de varredura (MEV) e a concentração de metais. Pode se concluir que a fração fina (<20 mm), possui potencial para incorporação em blocos cerâmicos estruturais. A fração entre 20 mm e 30 mm apresentam características compatíveis para o uso na indústria cimenteira. As amostras de maior granulometria, fração entre 30 e 100 mm e > 100 mm, apresentam potencial de uso para o reaproveitamento energético. Apontou-se oportunidade na recuperação de ferrosos e não ferrosos em todas as frações estudadas. Para o reaproveitamento do resíduo do shredder é necessário a separação deste em granulometrias diferentes. / The steel sector is a major consumer of energy and involves large volumes of inputs, pollutant emissions and solid waste. The semi-integrated steel mills are steel recyclers, with scrap as their main raw material. Scrap grinders are used to minimize impurities and adjust scrap dimensions. This separation stage generates a large volume of waste that is not used in the steelmaking process. Therefore, the objective of this work was to characterize the fractions of the waste from a scrap crusher from a steel industry in the Vale dos Sinos-RS region, for purposes of subsequent reuse. By means of equipment optimization studies it was possible to separate the material into four fractions <20 mm (funnel),> 20 and <30 mm (EC1),> 30 and <100 mm (EC2) and> 100 mm (TC9). These fractions were analyzed in relation to the composition of the samples, particle size distribution, thermal analysis, immediate analysis, elemental analysis, higher calorific value analysis, scanning electron microscopy (SEM) and metal concentration. It can be concluded that the fine fraction (<20 mm) has potential for incorporation of the raw material for the production of structural ceramic blocks. The smaller fractions (<20 mm and <30 mm) have compatible characteristics for use in the cement industry. Samples with higher grain size (> 30 mm and> 100 mm) show potential for use in energy recovery. It was pointed out an opportunity in the recovery of ferrous and non-ferrous in all fractions studied. For the reuse of the shredder residue it is necessary to separate it in different granulometry.

O setor siderúrgico é um grande consumidor de energia e envolve grandes volumes de insumos, emissões de poluentes e resíduos sólidos. As usinas siderúrgicas semi-integradas são recicladoras de aço, tendo a sucata como sua principal matéria-prima. Os trituradores de sucata são utilizados para minimizar as impurezas e ajustar as dimensões da sucata. Esta etapa de separação gera um grande volume de resíduos que não são aproveitados no processo siderúrgico. Assim, o objetivo deste trabalho foi caracterizar as frações do resíduo de um triturador de sucata de uma indústria siderúrgica da região do Vale dos Sinos-RS, para fins de um posterior reaproveitamento. Através de estudos de otimização do equipamento foi possível separar o material em quatro frações <20 mm (funil), >20 e <30 mm (EC1), >30 e <100 mm (EC2) e >100 mm (TC9). Estas frações foram analisadas em relação à composição das amostras, distribuição granulométrica, análise térmica, análise imediata, análise elementar, análise do poder calorífico superior, microscopia eletrônica de varredura (MEV) e a concentração de metais. Pode se concluir que a fração fina (<20 mm), possui potencial para incorporação em blocos cerâmicos estruturais. A fração entre 20 mm e 30 mm apresentam características compatíveis para o uso na indústria cimenteira. As amostras de maior granulometria, fração entre 30 e 100 mm e > 100 mm, apresentam potencial de uso para o reaproveitamento energético. Apontou-se oportunidade na recuperação de ferrosos e não ferrosos em todas as frações estudadas. Para o reaproveitamento do resíduo do shredder é necessário a separação deste em granulometrias diferentes. / The steel sector is a major consumer of energy and involves large volumes of inputs, pollutant emissions and solid waste. The semi-integrated steel mills are steel recyclers, with scrap as their main raw material. Scrap grinders are used to minimize impurities and adjust scrap dimensions. This separation stage generates a large volume of waste that is not used in the steelmaking process. Therefore, the objective of this work was to characterize the fractions of the waste from a scrap crusher from a steel industry in the Vale dos Sinos-RS region, for purposes of subsequent reuse. By means of equipment optimization studies it was possible to separate the material into four fractions <20 mm (funnel),> 20 and <30 mm (EC1),> 30 and <100 mm (EC2) and> 100 mm (TC9). These fractions were analyzed in relation to the composition of the samples, particle size distribution, thermal analysis, immediate analysis, elemental analysis, higher calorific value analysis, scanning electron microscopy (SEM) and metal concentration. It can be concluded that the fine fraction (<20 mm) has potential for incorporation of the raw material for the production of structural ceramic blocks. The smaller fractions (<20 mm and <30 mm) have compatible characteristics for use in the cement industry. Samples with higher grain size (> 30 mm and> 100 mm) show potential for use in energy recovery. It was pointed out an opportunity in the recovery of ferrous and non-ferrous in all fractions studied. For the reuse of the shredder residue it is necessary to separate it in different granulometry.

O setor siderúrgico é um grande consumidor de energia e envolve grandes volumes de insumos, emissões de poluentes e resíduos sólidos. As usinas siderúrgicas semi-integradas são recicladoras de aço, tendo a sucata como sua principal matéria-prima. Os trituradores de sucata são utilizados para minimizar as impurezas e ajustar as dimensões da sucata. Esta etapa de separação gera um grande volume de resíduos que não são aproveitados no processo siderúrgico. Assim, o objetivo deste trabalho foi caracterizar as frações do resíduo de um triturador de sucata de uma indústria siderúrgica da região do Vale dos Sinos-RS, para fins de um posterior reaproveitamento. Através de estudos de otimização do equipamento foi possível separar o material em quatro frações <20 mm (funil), >20 e <30 mm (EC1), >30 e <100 mm (EC2) e >100 mm (TC9). Estas frações foram analisadas em relação à composição das amostras, distribuição granulométrica, análise térmica, análise imediata, análise elementar, análise do poder calorífico superior, microscopia eletrônica de varredura (MEV) e a concentração de metais. Pode se concluir que a fração fina (<20 mm), possui potencial para incorporação em blocos cerâmicos estruturais. A fração entre 20 mm e 30 mm apresentam características compatíveis para o uso na indústria cimenteira. As amostras de maior granulometria, fração entre 30 e 100 mm e > 100 mm, apresentam potencial de uso para o reaproveitamento energético. Apontou-se oportunidade na recuperação de ferrosos e não ferrosos em todas as frações estudadas. Para o reaproveitamento do resíduo do shredder é necessário a separação deste em granulometrias diferentes. / The steel sector is a major consumer of energy and involves large volumes of inputs, pollutant emissions and solid waste. The semi-integrated steel mills are steel recyclers, with scrap as their main raw material. Scrap grinders are used to minimize impurities and adjust scrap dimensions. This separation stage generates a large volume of waste that is not used in the steelmaking process. Therefore, the objective of this work was to characterize the fractions of the waste from a scrap crusher from a steel industry in the Vale dos Sinos-RS region, for purposes of subsequent reuse. By means of equipment optimization studies it was possible to separate the material into four fractions <20 mm (funnel),> 20 and <30 mm (EC1),> 30 and <100 mm (EC2) and> 100 mm (TC9). These fractions were analyzed in relation to the composition of the samples, particle size distribution, thermal analysis, immediate analysis, elemental analysis, higher calorific value analysis, scanning electron microscopy (SEM) and metal concentration. It can be concluded that the fine fraction (<20 mm) has potential for incorporation of the raw material for the production of structural ceramic blocks. The smaller fractions (<20 mm and <30 mm) have compatible characteristics for use in the cement industry. Samples with higher grain size (> 30 mm and> 100 mm) show potential for use in energy recovery. It was pointed out an opportunity in the recovery of ferrous and non-ferrous in all fractions studied. For the reuse of the shredder residue it is necessary to separate it in different granulometry.

Fluffmassa är ett förnybart material bestående av cellulosafiber som utvinns under massakokning. Dessa fiber används för att tillverka olika absorberande produkter som till exempel servetter. Fluffmassa används även för att tillverka absorptionskärnor i damhygienprodukter, inkontinensprodukter och blöjor. Vissa av dessa absorptionskärnor (speciellt i ultratunna bindor) tillverkas med airlaid. Airlaid är en tillverkingsteknik som ger fiberstrukturer med slumpmässig orientering genom att applicera ett undertryck.  Syftet med detta examensarbete var att utveckla metoder för att tillverka servetter och absorptionskärnor till damhygienprodukter i laboratoriemiljö genom att använda en airlaid maskin i laboratorieskala. Detta utfördes genom att analysera viktiga egenskaper som exempelvis ytvikt, tjocklek, densitet, böjlängd och förmågan att absorbera vätska i kommersiella servetter och absorptionskärnor inom damhygien. Även dragprov och SEM-analys utfördes. Resultatet från dessa analyser användes som ett riktvärde under metodutvecklingen.  Två metoder utvecklades - en för att tillverka en servettstruktur och en för att tillverka en absorptionskärna för damhygien. De olika tillverkningsstegen inkluderar defibrering, formering, pressning, prägling, latexsprayning samt härdning. Båda strukturerna tillverkades, och dess egenskaper analyserades och jämfördes med de kommersiella produkterna. Analyserna visade att de utvecklade metoderna genererade struktuer vars ytvikt stämde väl överrens med de kommersialla produkterna. Strukturerna var dock tjockare och hade en lägre densitet än de kommmersiella produkterna. Den minskade densiteten påverkade förmodligen resultatet från de andra analyserna som utfördes i detta projekt. Servettstrukturen hade en lägre böjlängd än de kommersiella servetterna och damhygienstrukturen hade bättre absorption än de kommersiella produkterna.  Båda strukturerna hade en ytfinish som överensstämmde väl med de kommersiella produkterna. Dock visade SEM-analysen att latex saknades i mitten av de båda tillverkade strukturerna. / Fluff pulp is a renewable material consisting of pure cellulose fibers which are obtained during pulping. These fibers are commonly used to form Airlaid-nonwoven products such as napkins and wipes. Fluff pulp is also used in absorbent cores in femcare products, incontinence products and diapers. Some of these absorbent core structures (especially in ultrathin pads) are produced through airlaid. Airlaid is a manufacturing technique which forms a randomly oriented fiber structure by using an applied suction.  This degree project aimed at developing methods for producing napkins and femcare absorbent cores on a laboratory scale by using an airlaid former. Important properties such as grammage, thickness, density, bending length and absorption capacity were therefore measured on commercial napkins and femcare absorbent cores. Other analyses which were performed include tensile testing and SEM. Findings from these analyses were then used as a target reference during the method development.  Two methods were developed; one for producing a napkin structure and one for producing a femcare absorbent core structure. The different manufacturing steps included fiber defiberization, sample formation, pressing, embossing, latex spraying and curing. Napkin structures and femcare absorbent core structures were produced by using the developed methods, and their properties were analyzed and compared with the commercial products.  Analysis showed that the developed methods generated structures with grammages that corresponded well with the grammages in the commercial products. However, both developed structures were thicker and had lower density than the commercial products. This decreased density probably influenced the results in other analyses performed in this project. The developed napkin structure had a shorter bending length compared to the commercial napkins and the developed femcare structure had a better absorption capacity compared to the commercial femcare absorbent cores. Both developed structures obtained nice surface finish which corresponded well with the surface finish in the commercial products. However, SEM analysis indicated that no latex managed to reach the center in the developed structures.

Fluffmassa är, i ordets rätta bemärkelse, ett fluffigt material som i de allra flesta fall tillverkas av fibrer ifrån trä, den utgör en viktig del i blöjor, hygienprodukter, näsdukar och ett flertal andra produkter. Syftet med fluffmassa i absorptionsprodukter är framförallt att sprida vätskan, öka absorbtionshastigheten och behålla superabsorberande polymerer på plats i nätverket. Två viktiga kvalitetsparametrar hos fluffmassan är defibreringsenergi och knuthalt. Dessa är korrelerade till hur enkelt fibrerna kan separeras ifrån varandra i torr eller fuktad luft. Denna separation av fibrer är ett högst avgörande steg för att skapa den fluffiga massan ifrån torkade massaark.  Målet med arbetet har varit att reducera defibreringsenergin och knuthalten genom att behandla massa med oorganiska partiklar genom att använda den sk. lager-på-lager (LbL) – metoden där en konsekutiv behandling av fibrerna med motsatt laddade polyelektrolyter och nanopartilkar. Genom att belägga fiberytan med tunna skikt av ett oorganiskt material var avsikten att reducera fiber-fiber-interaktionerna för att slutligen minska defiberingsenergin och knuthalten. Studien visade att en viss effekt kunde uppnås med LbL-skikt av pDADMAC (diallyldimetylammonium klorid) och MMT (montmorillonit) vilket noterades som en minskning av knuthalten från 35% till ungefär 20%, medan defibreringsenergin däremot var oförändrad jämfört med ett obehandlat referensprov. De bildade lagren visade sig vara tunnare och jämnare än förväntat vilket sannolikt ledde till en relativt liten minskning av kontaktyta och molekylär adhesion mellan fibrerna vilket kan förklara den relativt sett låga effekten av tillsatserna. De tunna lagren kan också vara en förklaring till varför ingen nämnvärd skillnad detekteras för olika antal av bildade bilager. Eftersom enbart maximalt 3 bilager studerades kan det vara rimligt att anta att en ytterligare adsorption av bilager kan leda till en ytterligare minskning av knuthalten och defibreringsenergin.  Eftersom MMT-partiklarna inte var direkt synliga i SEM-analyserna är det svårt att säga exakt hur de är fördelade på fiberytan. Antingen är de jämnt fördelade eller så har vissa områden på fiberytan inte blivit täckta av MMT.  Resultaten indikerar också att det finns många intressanta sätt att förbättra lagren för att nå lägre defibrerinsergier och knuthalter. Genom att tex. adsorbera större partiklar istället för tunna MMT-partiklar skulle det vara möjligt att skapa en högre ytråhet och därmed en minskad kontaktyta mellan fibrerna vilket i sin tur skulle kunna minska knuthalten och defibreringsenergin. / Fluff pulp is indeed a fluffy material, it is most commonly composed of pulp fibers from wood and it serves as a vital constituent in diapers, feminine hygiene products, napkins and a variety of other products. The purpose of fluff pulp in absorbent products is mainly to distribute fluids, increase absorption speed and hold superabsorbent polymers within the network. Two important quality parameters of fluff pulp are the defibration energy and the knot content, which are related to the ease at which the fibers can be separated from each other under dry to moist conditions. This separation of fibers is an essential step in generating the fluffy material from sheets.   This project aims to reduce the defibration energy and the knot content by treating fibers with inorganic particles according to the Layer-by-Layer (LBL) technique. The main assumption was that by applying coatings to the fibers, the inter-fiber interactions can be reduced leading to a lowered defibration energy and knot content. The study showed that some effect was accomplished using layers of pDADMAC (diallydimethylammoinium chloride) and MMT (montmorillonite clay), the knot content was reduced from 35% to around 20%, but the defibration energy was unchanged compared to the untreated reference sample. The formed LBL layers appeared to be thinner and smoother than anticipated which likely lead to only a slight decrease in contact area between the fibers, hence, the reduction of knot content was detectable but not very large. Since the formed LBL layers were so thin it was difficult to find any distinguishable difference for the different numbers of bilayers, however, the maximum number of bilayers produced was only three and additional layers could lead to an amplified effect.  Since the MMT particles could not be clearly visualized from the SEM instruments, it is difficult to conclude exactly how the clay platelets were distributed on the fibers. Either the MMT was distributed rather evenly across the surface of the fibers, or some areas of the fibers were left free from LbLs.   The results from the present investigation show that there are many interesting ways to further improve the layers to reach lower defibration energies and knot contents. As an example the adsorption of larger particles instead of thin MMT platelets could be used allowing for a minimization of the contact area between the fibers due to an increased surface roughness of to the fiber surfaces.

[EN] The behaviour of different types of textile fibres, obtained from extraction and separation methods in the recycling processes of ELT (End of life tyres) (from now on "fluff"), as acoustic absorbent material has been studied in this research work. This work is a starting point for the study of the use of this type of materials in architectural acoustics applications. Experimental design was used to study the relevance of the forming conditions: pressure, time and temperature variables. The adjustment of the manufacturing variables: different temperature range, curing time, fluff mass variation, and compaction factor were studied in order to investigate the relation of these parameters to the acoustic intrinsic properties: porosity, tortuosity and air flow permeability. The objective was to achieve the best conditions in the production of panels with the best sound absorbent qualities within the widest frequencies rank. The production process was carried out by using an octahedral mould, made up of the enclosed body covered by a piston-like lid with downward-upward trajectory. Inside the mould a specific mass of fibres was homogeneously displayed, and then it was placed in a press with heated plates, using the piston to compress the fibres until the established level of pressure. Panels were obtained by applying the precise heating energy in order to reach the required temperature for each particular sample and remaining in these conditions during the fixed time. / [ES] En este trabajo estudiamos el comportamiento como absorbentes acústicos de diferentes clases de fibras textiles, provenientes de métodos de extracción y separación en el reciclado de neumáticos fuera de uso, en adelante (fluff). El trabajo es un punto de partida en el estudio de este tipo de materiales para su uso en aplicaciones de acústica arquitectónica. Mediante diseño de experimentos, se estudia la influencia de las condiciones de conformación: presión, tiempo, temperatura, masa de fluff. Aplicando unas variables en los parámetros de conformado, variación de temperatura, variación de tiempo de exposición, variación de la masa de fluff, y variación del factor de conformación a fin de estudiar la relación de estos parámetros y las propiedades intrínsecas acústicas: porosidad, tortuosidad, permeabilidad al flujo de aire. Consiguiendo las condiciones más optimas, para la posterior conformación de un panel que obtenga las mejores cualidades absorbentes del sonido, en el mayor rango de frecuencias. El proceso de conformado, se ha llevado a cabo mediante un molde ortoédrico, compuesto por el seno, cubierto por una tapadera tipo pistón descendente en el cual, se han dispuesto homogéneamente una determinada masa de fibras, el molde ha sido situado en una prensa con platos calefactores. Comprimiendo las fibras mediante el descenso del pistón hasta el nivel establecido, aplicándoles energía calorífica, hasta obtener la temperatura indicada en cada muestra, permaneciendo en estas condiciones durante un tiempo determinado. / [CA] En aquest treball estudiem el comportament com a absorbents acústics de diferents classes de fibres tèxtils provinents de mètodes d'extracció i separació en el reciclat de pneumàtics fora d'ús, d'ara endavant (fluff). El treball és un punt de partida en l'estudi d'aquest tipus de materials per al seu ús en aplicacions d'acústica arquitectònica. Mitjançant disseny d'experiments s'estudia la influència de les condicions de conformació: pressió, temps, temperatura, aplicant unes variables en els paràmetres de conformat, variació de temperatura, variació de temps d'exposició, variació de la massa de fluff, i variació del factor de conformació a fi d'estudiar la relació d'aquests paràmetres i les propietats intrínseques acústiques porositat, tortuositat, permeabilitat al flux d'aire, aconseguint les condicions més optimes per a la posterior conformació d'un panell que obtinga les millors qualitats absorbents del so, en el major rang de freqüències. El procés de conformat s'ha dut a terme mitjançant un motle ortoedre, compost pel si cobert per una tapadora tipus pistó descendent en el qual s'han disposat homogèniament una determinada massa de fibres, el motle ha sigut situat en una premsa amb plats calefactors, comprimint les fibres mitjançant el descens del pistó fins al nivell establert, aplicant-los energia calorífica fins a obtenir la temperatura indicada en cada mostra romanent en aquestes condicions durant un temps determinat. / Zamorano Cantó, M. (2016). INVESTIGACIÓN CON FIBRA RECICLADA DE NEUMÁTICO (F.R.N.) PARA APLICACIONES ACÚSTICAS [Tesis doctoral]. Universitat Politècnica de València. https://doi.org/10.4995/Thesis/10251/61972